IP Library › Granted Patent US 11,585,284
Granted Patent B1
US 11,585,284 · App. 17/444,044 · Granted Feb 21, 2023

Methods for re-combustion in engines

Inventors: Eric Matthew Kurtz (Dearborn, MI); Jason Brian Martz (Canton, MI); Daniel Joseph Styles (Canton, MI); Joshua Zachary Fried (Novi, MI)
Assignee: Ford Global Technologies, LLC
F02D13/0215F01N13/10F02D13/06F02D41/401F02D41/403F02M35/104F02D2200/0802F02D2200/101
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Quick Facts
Patent No.
US 11,585,284
App. No.
17/444,044
Granted
Feb 21, 2023
Kind
B1
Abstract

Methods and systems are provided for re-combustion of exhaust in a cylinder of a multi-cylinder engine in order to increase the temperature of the exhaust for enhancing catalytic conversion within the multi-cylinder engine. In one example, a method may include expelling combusted gases from the cylinder into an intake manifold via an intake valve during an exhaust stroke, in order to rebreathe in the combusted gases from the intake manifold via the intake valve in a subsequent intake stroke.

Claims (18)

1. A method for operating an engine, comprising:

opening an intake valve of a cylinder of the engine during an exhaust stroke to expel combusted gases from the cylinder into an intake manifold of the engine, closing the intake valve, and then reopening the intake valve and rebreathing the combusted gases via the reopened intake valve from the intake manifold into the cylinder during an immediately subsequent intake stroke.

2. The method of claim 1 , wherein the opening the intake valve during the exhaust stroke includes fully opening the intake valve instead of an exhaust valve during a first exhaust stroke following a first intake stroke, a first compression stroke, and a first combustion event, and a first expansion stroke, the intake valve and the exhaust valve coupled to a single cylinder.

3. The method of claim 2 , wherein the closing of the intake valve is at an end of the first exhaust stroke, and wherein the reopening of the intake valve is an immediate reopening of the intake valve during an immediately subsequent second intake stroke to rebreathe the combusted gases from the intake manifold.

4. The method of claim 3 , further comprising closing the intake valve at an end of the second intake stroke, compressing the combusted gases rebreathed from the intake manifold, carrying out a second combustion event, and then opening the exhaust valve during a second exhaust stroke.

5. The method of claim 4 , further comprising injecting a first amount of fuel during a first injection immediately prior to the first combustion event and a second amount of fuel during a second injection immediately prior to the second combustion event, a first timing for the first injection retarded from top dead center (TDC) and a second injection timing for the second injection advanced from TDC.

6. The method of claim 5 , wherein the first injection includes a first number of pilot fuel injections to inject a first amount of fuel and the second injection includes a second number of pilot injections to inject a second amount of fuel, the first number of pilot injections higher than the second number of pilot injections, and the first amount of fuel higher than the second amount of fuel.

7. The method of claim 3 , further comprising advancing a closing time of the intake valve during the second intake stroke from an end of the second intake stroke.

8. The method of claim 3 , wherein opening the intake valve instead of the exhaust valve includes maintaining the intake valve partially open during the first exhaust stroke and the second intake stroke while the exhaust valve is maintained fully closed.

9. The method of claim 1 , wherein the opening of the intake valve during the exhaust stroke is carried out responsive to a speed of the engine being below a threshold speed and a temperature of an exhaust catalyst being below a threshold temperature.

10. A method for operating an engine, comprising:

during a first engine cycle of a cylinder of the engine, opening an intake valve of the cylinder during a first intake stroke and opening one of the intake valve and an exhaust valve of the cylinder during a first exhaust stroke, and closing the one of the intake valve and the exhaust valve at an end of the first exhaust stroke; and

during a second engine cycle of the cylinder immediately following the first engine cycle, opening the one of the intake valve and the exhaust valve during a second intake stroke to rebreathe combusted gases into the cylinder via one of an intake manifold and an exhaust manifold, and then opening the exhaust valve during a second exhaust stroke.

11. The method of claim 10 , wherein opening one of the intake valve and the exhaust valve during the first exhaust stroke includes fully opening the intake valve during the first exhaust stroke while maintaining the exhaust valve closed to expel the combusted gases to the intake manifold, and wherein opening the one of the intake valve and the exhaust valve during the second intake stroke includes opening the intake valve during the second intake stroke while maintaining the exhaust valve closed to rebreathe the combusted gases from the intake manifold.

12. The method of claim 10 , wherein opening one of the intake valve and the exhaust valve during the first exhaust stroke includes fully opening the exhaust valve during the first exhaust stroke while maintaining the intake valve closed to expel the combusted gases to the exhaust manifold, and wherein opening the one of the intake valve and the exhaust valve during the second intake stroke includes opening the exhaust valve during the second intake stroke while maintaining the intake valve closed to rebreathe the combusted gases from the exhaust manifold.

13. The method of claim 10 , further comprising injecting a first amount of fuel to the cylinder at an end of a first compression stoke of the first engine cycle to initiate a first combustion, and injecting a second amount of fuel to the cylinder at an end of a second compression stoke of the second engine cycle to initiate a second combustion, the combusted gases rebreathed into the cylinder being re-combusted during the second combustion.

14. The method of claim 13 , wherein the injecting the first amount of fuel is via one or more of a first set of pilot injections and a first direct injection, and wherein the injecting the second amount of fuel is via one or more of a second set of pilot injections and a second direct injection, the first amount of fuel being higher than the second amount.

15. The method of claim 14 , wherein the first set of pilot injections includes a higher number of pilot injections relative to the second set of pilot injections, and an injection timing of the first set of pilot injections is advanced relative to an injection timing of the second set of pilot injections.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2021
From: KURTZ, ERIC MATTHEW; MARTZ, JASON BRIAN; STYLES, DANIEL JOSEPH; FRIED, JOSHUA ZACHARY
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 057027/0570 →
Cited By (1)
US 12,553,398