System and method for an electrode seal assembly
A sealing system for isolating the environment inside a vitrification container from the outside environment comprises a vitrification container with a lid. The lid comprises two or more electrode seal assemblies through which two or more electrodes may be operatively positioned and extend down through the lid into the vitrification container. The electrodes may move axially up and down through the electrode seal assemblies or lock into place. The electrode seal assemblies each comprise a housing having two halves with recessed ring grooves. Sealing rings with a split may be placed into the grooves. Gas galleries may be machined or cast into the housing such that they are adjacent to the ring grooves. The gas galleries distribute gas onto the external faces of the sealing rings causing a change in pressure resulting in the sealing rings compressing onto the electrodes and forming a seal.
1. A vitrification process sensing and control system, comprising:
a vitrification container comprising at least one of a sand layer and/or a cast refractory layer;
one or more sensors comprising at least one temperature sensor used to monitor the temperature around an electrode seal; and
a control system configured to:
fuse data from the one or more sensors; and
at least one of automatically perform process adjustments based on data from the one or more sensors or display data to an operator for manual adjustments.
2. The system of claim 1 , wherein the one or more sensors comprise a first imaging device, and wherein the one or more sensors comprise at least one contact sensor, non-contact sensor, capacitive sensor, inductive sensor, a second imaging device, thermometer, radiation detector, LIDAR, 2D range sensor, or microphone.
3. The system of claim 1 , wherein the one or more sensors comprise at least one 3D imager, 2D range sensor, camera, thermal imager, or radiation detector.
4. The system of claim 1 , wherein the one or more sensors comprise a fixed or pan-tilt-zoom video camera.
5. The system of claim 1 , wherein data from the one or more sensors is displayed in real-time and/or recorded.
6. The system of claim 1 , wherein the one or more sensors comprise at least one temperature sensor is situated incrementally down the height of the container to monitor fill height.
7. The system of claim 1 , wherein the one or more sensors comprise a plurality of temperature sensors situated at key locations in the vitrification container to monitor homogeneity of a vitrification process.
8. The system of claim 1 , wherein the one or more sensors comprise at least one video camera or pressure sensor.
9. A vitrification off-gas treatment system, comprising:
a vitrification zone, wherein the vitrification zone produces an untreated off-gas;
an off-gas pre-treatment zone comprising one or more pre-treatment filters;
an off-gas wet scrubbing zone comprising a scrub tank and a scrub filter;
an off-gas final conditioning zone comprising one or more conditioning filters and a heater; and
an off-gas discharge zone comprising one or more blowers;
wherein each zone comprises one or more sensors.
10. The system of claim 9 , further comprising:
an off-gas cooling zone wherein the off-gas cooling zone is located after the off-gas pre-treatment zone and before the off-gas wet-scrubbing zone and wherein the off-gas cooling zone comprises:
at least two heat exchangers; and
a cooler situated between the at least two heat exchangers.
11. The system of claim 9 , wherein the off-gas is at least one of released to the environment, reused as waste heat, or discharged for further processing.
12. The system of claim 9 , wherein the one or more sensors comprise at least one contact sensor, non-contact sensor, capacitive sensor, inductive sensor, imaging sensor, camera, thermal imager, thermometer, pressure sensor, radiation detector, LIDAR, or microphone.
13. The system of claim 9 , wherein the one or more sensors comprise at least one 3D imager, 2D range sensor, camera, thermal imager, or radiation detector.
14. The system of claim 9 , wherein the one or more sensors comprise a camera that is a fixed or pan-tilt-zoom camera.
15. The system of claim 9 , wherein data from the one or more sensors is displayed in real-time and/or recorded.
16. The system of claim 9 , wherein the one or more pre-treatment filters and the one or more conditioning filters are at least one of sintered metal filters, high efficiency particulate air (HEPA) filters, and high efficiency gas absorption (HEGA) filters.