IP Library Granted Patent US 12,068,696
Granted Patent B2
US 12,068,696 · App. 17/447,913 · Granted Aug 20, 2024

Methods and systems related to operation of a switching power converter

Inventors: Ajay Karthik Hari (Scottsdale, AZ); Alan David Finkel (Chandler, AZ)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M3/33592H02M1/08
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Quick Facts
Patent No.
US 12,068,696
App. No.
17/447,913
Granted
Aug 20, 2024
Kind
B2
Abstract

Operation of a switching power converter, such as to reduce voltage spikes on the secondary side of switching power converters. One example is a method of operating a switching power converter, the method comprising: sensing, by a controller of a switching power converter, a strength-selection signal; and driving, by the controller within a plurality of switching cycles, a control input of a primary electrically-controlled switch, the driving in each switching cycle at a drive strength based on the strength-selection signal.

Claims (69)

1. A method of operating a switching power converter, the method comprising:

sensing, by a controller of a switching power converter, an input voltage supplied to the switching power converter; and

driving, by the controller within a plurality of switching cycles, a control input of a primary electrically-controlled switch, the driving in each switching cycle at a drive strength based on the input voltage,

wherein driving the control input at the drive strength further comprises:

driving at a first drive strength when the input voltage is above a predetermined threshold; and

driving at a second drive strength, higher than the first drive strength, when the input voltage is below the predetermined threshold.

2. The method of claim 1 wherein the predetermined threshold is a first predetermined threshold, wherein driving the control input at the drive strength further comprises:

driving at the first drive strength when a value indicative of load is below a second predetermined threshold; and

driving at the second drive strength, higher than the first drive strength, when the value indicative of load is above the second predetermined threshold.

3. The method of claim 1 wherein the predetermined threshold is a first predetermined threshold, wherein driving the control input at the drive strength further comprises:

driving at the first drive strength when the input voltage supplied to the switching power converter is above the first predetermined threshold and a value indicative of load is below a second predetermined threshold; and

driving at the second drive strength, higher than the first drive strength, when the input voltage is below the first predetermined threshold.

4. The method of claim 1 wherein driving at the drive strength further comprises conducting current from a voltage rail through a conduction area, the conduction area selected by the controller based on the input voltage.

5. The method of claim 1 wherein driving at the drive strength further comprises conducting current from a voltage rail through a control device, wherein a voltage of the voltage rail is selected by the controller based on the input voltage.

6. A controller for a switching power converter, the controller comprising:

a gate terminal and a sense terminal;

a gate-drive controller coupled to the gate terminal and the sense terminal, wherein the gate-drive controller comprises:

a first transistor having a first connection coupled to a voltage rail, a second connection coupled to the gate terminal, and a control input; and

a second transistor having a first connection coupled to the voltage rail, a second connection coupled to the gate terminal, and a control input; and

a PWM controller defining a gate output coupled to the gate-drive controller, and the PWM controller configured to assert and de-assert the gate output in each switching cycle of the switching power converter;

wherein the gate-drive controller is configured to:

sense, by way of the sense terminal or the gate terminal, a strength-selection signal; and

drive, responsive to each assertion of the gate output, current to the gate terminal, the driving in each switching cycle at a drive strength based on the strength-selection signal,

wherein when the gate-drive controller drives the gate terminal at the drive strength, the gate-drive controller is further configured to:

assert the control input of both the first and second transistors when the strength-selection signal is below a predetermined threshold; and

assert the control input the first transistor, and hold de-asserted the control input of the second transistor, when strength-selection signal is above the predetermined threshold.

7. The controller of claim 6 wherein when the gate-drive controller drives the gate terminal at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates an input voltage supplied to the switching power converter is above a predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the input voltage is below the predetermined threshold.

8. The controller of claim 6 wherein when the gate-drive controller drives the gate terminal at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates a value indicative of load is below a predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the value indicative of load is above the predetermined threshold.

9. The controller of claim 6 wherein when the gate-drive controller drives the gate terminal at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates an input voltage supplied to the switching power converter is above a first predetermined threshold and a value indicative of load is below a second predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the input voltage is below the first predetermined threshold.

10. The controller of claim 6 wherein when the gate-drive controller drives the gate terminal at the drive strength, the gate-drive controller is further configured to conduct current from a voltage rail through a conduction area, the conduction area selected by the gate-drive controller based on the strength-selection signal.

11. The controller of claim 6 further comprising the controller is configured to change a voltage on a voltage rail of the gate-drive controller based on the strength-selection signal.

12. A switching power converter comprising:

a primary side comprising:

a primary winding of a transformer, the primary winding defining a first lead coupled to an input voltage, and a second lead;

a primary electrically-controlled switch having a control input, a first connection coupled to the second lead, and a second connection coupled to a reference voltage on the primary side;

a secondary side comprising:

a secondary winding of the transformer, the secondary winding defining a first lead coupled to a voltage output;

a secondary rectifier associated with the secondary winding;

a controller comprising:

a gate-drive controller coupled to the control input of the primary electrically-controlled switch and the input voltage;

a PWM controller defining a gate output coupled to the gate-drive controller, and the PWM controller configured to assert the gate output in each switching cycle of the switching power converter;

wherein the gate-drive controller is configured to:

sense a strength-selection signal; and

drive, responsive to each assertion of the gate output, current to the control input of the primary electrically-controlled switch, the driving in each switching cycle at a drive strength based on the strength-selection signal.

13. The switching power converter of claim 12 wherein when the gate-drive controller drives the gate output at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates the input voltage is above a predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the input voltage is below the predetermined threshold.

14. The switching power converter of claim 12 wherein when the gate-drive controller drives the gate output at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates a value indicative of load is below a predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the value indicative of load is above the predetermined threshold.

15. The switching power converter of claim 12 wherein when the gate-drive controller drives the gate output at the drive strength, the gate-drive controller is further configured to:

drive at a first drive strength when the strength-selection signal indicates the input voltage is above a first predetermined threshold and a value indicative of load is below a second predetermined threshold; and

drive at a second drive strength, higher than the first drive strength, when the strength-selection signal indicates the input voltage is below the first predetermined threshold.

16. The switching power converter of claim 12 wherein when the gate-drive controller drives the control input at the drive strength, the gate-drive controller is further configured to conduct current from a voltage rail through a conduction area, the conduction area selected by the gate-drive controller based on the strength-selection signal.

17. The switching power converter of claim 12 wherein the gate-drive controller further comprises:

a first transistor having a control input, a first connection coupled to a voltage rail, and a second connection coupled to the control input of the primary electrically-controlled switch;

a second transistor having a control input, a first connection coupled to the voltage rail, a second connection coupled to the control input of the primary electrically-controlled switch;

wherein when the gate-drive controller drives the control input of the primary electrically-controlled switch at the drive strength, the gate-drive controller is further configured to:

assert the control input of both the first and second transistors when the strength-selection signal is below a predetermined threshold; and

assert the control input the first transistor, and hold de-asserted the control input of the second transistor, when the strength-selection signal is above the predetermined threshold.

18. The switching power converter of claim 12 wherein the controller is configured to change a voltage on a voltage rail of the gate-drive controller based on the strength-selection signal.

19. The switching power converter of claim 12 , wherein the gate-drive controller is further configured to set the drive strength to one of more than two levels based on the strength-selection signal.

20. The switching power converter of claim 12 , wherein the gate-drive controller is further configured to set the drive strength indirectly proportional to the input voltage.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL 058828, FRAME 0123 Recorded Aug 16, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 064615/0449 →
SECURITY INTEREST Recorded Nov 5, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 058828/0123 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2021
From: HARI, AJAY KARTHIK; FINKEL, ALAN DAVID
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 057507/0097 →