IP Library Granted Patent US 11,801,066
Granted Patent B2
US 11,801,066 · App. 17/454,718 · Granted Oct 31, 2023

Systems, devices and methods for selection of arc location within a lithoplasty balloon spark gap

Inventors: Sam Batchelder (Somers, NY); John R. Ballard (Waconia, MN); Robert D'Agostino (Minneapolis, MN); Michael P. Brenzel (St. Paul, MN); Jason W. Staab (Apple Valley, MN)
Assignee: Nextern Innovation, LLC
A61B17/22022A61B2017/22001A61B2017/22025A61B2017/22062
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Quick Facts
Patent No.
US 11,801,066
App. No.
17/454,718
Granted
Oct 31, 2023
Kind
B2
Abstract

Various embodiments of the systems, methods and devices are provided for breaking up calcified lesions in an anatomical conduit More specifically, an electrical arc is generated between two spaced-apart electrodes disposed within a fluid-filled balloon, creating a subsonic pressure wave. In some embodiments, the electrodes comprise a plurality of points that allow the electrical arc to form at any one of the plurality of points to, among other things, extend the electrode life.

Claims (68)

1. A method for generating current flow, an electrical arc and a subsonic pressure wave through a spark gap defined between two electrodes, comprising:

providing a first ring electrode with more than one radially spaced-apart extension extending from a front surface of the first ring electrode;

providing a second electrode and disposing the second electrode along an elongated carrier;

disposing the first ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the second electrode;

spacing the first ring electrode is spaced axially apart from the second electrode along the elongated carrier to define the spark gap therebetween;

providing one of the spaced-apart extensions of the first ring electrode with a length that is longer than any remaining radially spaced-apart extension,

wherein the first ring electrode and the second electrode are disposed within a flexible balloon containing a conductive fluid;

initiating a voltage pulse with a pulse generator, that, is operatively connected with one of the first ring electrode or the second electrode, to one of the first ring electrode or the second electrode;

causing current to flow through the conductive fluid across the spark gap between the radially spaced first ring electrode and the second electrode, wherein the current flow initiates at, or is received by, the radially spaced-apart extension of the first ring electrode that has a longer length than any remaining radially spaced-apart extension;

generating an electrical arc; and

generating a subsonic pressure wave that passes through the conductive fluid and through the flexible balloon toward a target.

2. The method of claim 1 , wherein the second electrode comprises a second ring electrode.

3. The method of claim 2 , wherein the second ring electrode comprises a front surface with more than one radially spaced-apart extension extending away from the front surface.

4. The method of claim 3 , wherein the second ring electrode is disposed along the elongated carrier such that its more than one radially spaced-apart extension extends toward the ring electrode.

5. The method of claim 4 , wherein one of the more than one radially spaced-apart extensions of the second ring electrode comprises a length that is longer than a length of any of the remaining more than one radially spaced-apart extensions of the second ring electrode.

6. The method of claim 5 , wherein the current flow initiates at, or is received by, the radially spaced-apart extension of the second ring electrode that is longer than any remaining radially spaced-apart extension of the second ring electrode.

7. A method for generating current flow, an electrical arc and a subsonic pressure wave through a spark gap defined between two electrodes, comprising:

providing a first ring electrode with more than one radially spaced-apart extension extending from a front surface of the first ring electrode;

providing a second ring electrode with more than one radially spaced-apart extension extending from a front surface of the second ring electrode and disposing the ring second electrode along an elongated carrier;

disposing the first ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the second ring electrode;

disposing the second ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the first ring electrode and axially spaced away from the more than one radially spaced-apart extensions of the first ring electrode to define a gap therebetween;

providing one of the spaced-apart extensions of the first ring electrode with a length that is longer than any remaining radially spaced-apart extension of the first ring electrode;

providing one of the spaced-apart extensions of the second ring electrode with a length that is longer than any remaining radially spaced-apart extension of the second ring electrode;

wherein the first ring electrode and the second ring electrode are disposed within a flexible balloon containing a conductive fluid;

initiating a voltage pulse with a pulse generator, that, is operatively connected with one of the first ring electrode or the second ring electrode, to one of the first ring electrode or the second ring electrode;

causing current to flow through the conductive fluid across the spark gap between the radially spaced first ring electrode and the second ring electrode, wherein the current flows between the radially spaced-apart extension of the first ring electrode that has a longer length than any remaining radially spaced-apart extension of the first ring electrode, and the radially spaced-apart extension of the second ring electrode that has a longer length than any remaining radially spaced-apart extension of the second ring electrode;

generating an electrical arc; and

generating a subsonic pressure wave that passes through the conductive fluid and through the flexible balloon toward a target.

8. The method of claim 7 , wherein the current flow initiates at the radially spaced-apart extension of the first ring electrode that has a longer length than any remaining extension of the first ring electrode.

9. The method of claim 8 , wherein the current flow is received at the radially spaced-apart extension of the second ring electrode that has a longer length than any remaining extension of the second ring electrode.

10. The method of claim 7 , wherein the current flow initiates at the radially spaced-apart extension of the second ring electrode that has a longer length than any remaining extension of the second ring electrode.

11. The method of claim 10 , wherein the current flow is received at the radially spaced-apart extension of the first ring electrode that has a longer length than any remaining extension of the first ring electrode.

12. A method for generating current flow, an electrical arc and a subsonic pressure wave through a spark gap defined between two electrodes, comprising:

providing a first ring electrode with more than one radially spaced-apart extension extending from a front surface of the first ring electrode;

providing a second ring electrode with more than one radially spaced-apart extension extending from a front surface of the second ring electrode and disposing the ring second electrode along an elongated carrier;

disposing the first ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the second ring electrode;

disposing the second ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the first ring electrode and axially spaced away from the more than one radially spaced-apart, extensions of the first ring electrode to define a gap therebetween,

wherein each of the more than one radially spaced-apart extensions of the first ring electrode are of substantially equal length,

wherein each of the more than one radially spaced-apart extensions of the second ring electrode are of substantially equal length, and

wherein the first ring electrode and the second ring electrode are disposed within a flexible balloon containing a conductive fluid;

initiating a plurality of voltage pulses with a pulse generator, that is operatively connected with one of the first ring electrode or the second ring electrode, to one of the first ring electrode or the second ring electrode;

causing current to flow through the conductive fluid across the spark gap between the radially spaced first ring electrode and the second ring electrode, wherein the current flows between a first one of the more than one radially spaced-apart extensions of the first ring electrode, and a first one of the more than one radially spaced-apart extensions of the second ring electrode;

generating at least one electrical arc;

generating at least one subsonic pressure wave that passes through the conductive fluid and through the flexible balloon toward a target; and

causing each of the first one of the more than one radially spaced-apart extension of the first ring electrode and the first one of the more than one radially spaced-apart extension of the second ring electrode with current flow therebetween to corrode as a result of the current flowing therebetween and the at least one generated electrical arc.

13. The method of claim 12 , further comprising the length of the first one of the more than one radially spaced-apart extension of the first ring electrode to shorten as a result of the corroding.

14. The method of claim 13 , further comprising after the corroding and shortening of the first one of the more than one radially spaced-apart extension of the first ring electrode,

causing current to flow between a non-corroded second one of the more than one radially spaced-apart extensions of the first ring electrode and the first one of the more than one radially spaced-apart extensions of the second ring electrode.

15. The method of claim 14 , further comprising the length of the first one of the more than one radially spaced-apart extension of the second ring electrode to shorten as a result of the corroding.

16. The method of claim 15 , further comprising after the corroding and shortening of the first one of the more than one radially spaced-apart extension of the first second electrode,

causing current to flow between a non-corroded second one of the more than one radially spaced-apart extensions of the second ring electrode and the first one of the more than one radially spaced-apart extensions of the first ring electrode.

17. The method of claim 12 , further comprising the length of the first one of the more than one radially spaced-apart extension of the second ring electrode to shorten as a result of the corroding.

18. The method of claim 17 , further comprising causing current to flow between a second one of the more than one radially spaced-apart extensions of the second ring electrode and the first one of the more than one radially spaced-apart extensions of the first ring electrode.

19. A method for generating current flow, an electrical arc and a subsonic pressure wave through a spark gap defined between two electrodes, comprising:

providing a first ring electrode with more than one radially spaced-apart extension extending from a front surface of the first ring electrode;

providing a second ring electrode with more than one radially spaced-apart extension extending from a front surface of the second ring electrode and disposing the ring second electrode along an elongated carrier;

disposing the first ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the second ring electrode;

disposing the second ring electrode along the elongated carrier such that the more than one radially spaced-apart extensions extend toward the first ring electrode and axially spaced away from the more than one radially spaced-apart extensions of the first ring electrode to define a gap therebetween,

wherein the more than one radially spaced-apart extensions of the first ring electrode have lengths, wherein none of the lengths are equal to any other of the lengths and wherein the lengths comprise decreasing lengths wherein a first spaced-apart extension comprises the longest length and a second spaced-apart extension comprises the next longest length,

wherein the more than one radially spaced-apart extensions of the second ring electrode have lengths, and

wherein the first ring electrode and the second ring electrode are disposed within a flexible balloon containing a conductive fluid;

initiating a plurality of voltage pulses with a pulse generator, that is operatively connected with one of the first ring electrode or the second ring electrode, to one of the first ring electrode or the second ring electrode;

causing current to flow through the conductive fluid across the spark gap between the first ring electrode and one the second ring electrode, wherein the current flows between the first radially spaced-apart extension of the first ring electrode, and a first one of the more than one radially spaced-apart extensions of the second ring electrode;

generating at least one electrical arc;

generating at least one subsonic pressure wave that passes through the conductive fluid and through the flexible balloon toward a target; and

causing each of the first radially spaced-apart extension of the first ring electrode and the first one of the more than one radially spaced-apart extension of the second ring electrode with current flow therebetween to corrode as a result of the current flowing therebetween and the at least one generated electrical arc.

20. The method of claim 19 , further comprising the length of the first one of the more than one radially spaced-apart extension of the first ring electrode to shorten as a result of the corroding; and further comprising the length of the first one of the more than one radially spaced-apart extension of the second ring electrode to shorten as a result of the corroding.

21. The method of claim 20 , further comprising causing current to flow between the second one of the more than one radially spaced-apart extensions of the first ring electrode and a second one of the radially spaced-apart extensions of the second ring electrode, after the corroding and shortening of the first one of the more than one radially spaced-apart extension of the first ring electrode results in the length of the first one of the more than one radially spaced-apart extension of the first ring electrode to be shorter than the length of the second one of the more than one radially spaced-apart extensions of the first ring electrode, and wherein the length of the first one or the more than one radially spaced-apart extension of the second ring electrode is shorter than at least one of the remaining more than one radially spaced-apart extensions of the second ring electrode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2024
From: NEXTERN INNOVATION, LLC
To: CARDIOVASCULAR SYSTEMS, INC.
Reel/Frame 069145/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2023
From: BATCHELDER, SAM; BALLARD, JOHN R.; D'AGOSTINO, ROBERT; BRENZEL, MICHAEL P.; STAAB, JASON W.
To: NEXTERN INNOVATION, LLC
Reel/Frame 064496/0192 →
Continuity (3)
Continuation 17449883 · Oct 4, 2021
Provisional Application 63229737 · Aug 5, 2021
Related Publication 20230040420A1 · Feb 9, 2023