IP Library › Granted Patent US 12,165,890
Granted Patent B2
US 12,165,890 · App. 17/469,390 · Granted Dec 10, 2024

Dispenser for micro LED suspension and method of transferring micro LED

Inventors: Joonyong Park (Suwon-si, KR); Dongho Kim (Seoul, KR); Hyunjoon Kim (Seoul, KR); Seogwoo Hong (Yongin-si, KR); Kyungwook Hwang (Seoul, KR); Junsik Hwang (Hwaseong-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H01L21/67144H01L21/67017H01L21/67253H01L21/673H01L33/005
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Quick Facts
Patent No.
US 12,165,890
App. No.
17/469,390
Granted
Dec 10, 2024
Kind
B2
Abstract

Provided is a dispenser for a solution including a reservoir configured to hold a suspension of micro light-emitting diodes (LEDs) suspended in a solvent; a stirrer configured to stir the suspension in the reservoir; a discharge path including a first valve configured to control outflow of the suspension from the reservoir; a filling path including a second valve configured to control inflow of the suspension into the reservoir; a hydraulic path including a third valve configured to control a pressure inside the reservoir; and a washing path connected to the first valve and configured to input a washing fluid for washing the discharge path into the discharge path, wherein the first valve includes a multi-way valve configured to selectively connect the discharge path to one of the reservoir and the washing path.

Claims (24)

1. A dispenser for a solution, the dispenser comprising:

a reservoir configured to hold a suspension of micro light-emitting diodes (LEDs) suspended in a solvent;

a stirrer configured to stir the suspension in the reservoir;

a discharge path comprising a first valve configured to control outflow of the suspension from the reservoir;

a filling path comprising a second valve configured to control inflow of the suspension into the reservoir;

a hydraulic path comprising a third valve configured to control a pressure inside the reservoir; and

a washing path connected to the first valve, the washing path being configured to input a washing fluid into the discharge path for washing the discharge path,

wherein the first valve comprises a multi-way valve configured to selectively connect the discharge path to one of the reservoir and the washing path,

wherein the washing path is configured to input the washing fluid into the discharge path when there is no outflow of the suspension from the reservoir, to remove the micro LEDs from the discharge path.

2. The dispenser of claim 1 , wherein the micro LEDs have a size of 1 μm to 500 μm.

3. The dispenser of claim 1 , wherein the first valve comprises a two-way valve.

4. The dispenser of claim 1 , wherein the each of the second valve and the third valve is a two-way valve.

5. The dispenser of claim 1 , wherein the third valve is configured to cause a gas to be injected into the reservoir according to the outflow of the suspension from the reservoir through the discharge path.

6. The dispenser of claim 1 , wherein the first valve is configured to, when selectively connecting the discharge path to the washing path, input the washing fluid into the discharge path to remove micro LEDs present in the discharge path.

7. The dispenser of claim 1 , wherein the second valve is configured to selectively input the suspension to the reservoir through the filling path, and

wherein the third valve is configured to cause a gas to be drawn from the reservoir by inducing a vacuum state or a low-pressure state in the reservoir.

8. The dispenser of claim 1 , wherein the washing fluid comprises at least one of gas, water, ethanol, and a surfactant.

9. The dispenser of claim 1 , further comprising a sprayer disposed at an end of the discharge path, the sprayer being configured to spray the suspension being discharged through the discharge path.

10. The dispenser of claim 1 , further comprising a plurality of discharge paths.

11. The dispenser of claim 1 , further comprising a gantry connected to the dispenser, the gantry being configured to move by at least one of a translation and a rotation on a substrate.

12. The dispenser of claim 11 , wherein the discharge path is configured to discharge the suspension onto the substrate.

13. The dispenser of claim 11 , wherein the stirrer comprises a magnetic bar.

14. The dispenser of claim 1 , wherein the stirrer comprises an impeller, and

wherein the impeller comprises at least one of a paddle, a propeller, a screw, and a turbine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2021
From: PARK, JOONONG; KIM, DONGHO; KIM, HYUNJOON; HONG, SEOGWOO; HWANG, KYUNGWOOK; HWANG, JUNSIK
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 057506/0646 →
Priority Claims (1)
KR 10-2021-0050014 · Apr 16, 2021 · national
Continuity (2)
Provisional Application 63145186 · Feb 3, 2021
Related Publication 20220246448A1 · Aug 4, 2022
Cited By (1)
US 12,489,009