IP Library › Granted Patent US 11,542,925
Granted Patent B1
US 11,542,925 · App. 17/474,457 · Granted Jan 3, 2023

Hybrid actuation device

Inventors: Michael P. Rowe (Pinckney, MI); Ryohei Tsuruta (Ann Arbor, MI); Shardul S. Panwar (Ann Arbor, MI); Maduran Palaniswamy (Ann Arbor, MI); Max P. Herzog (Fenton, MI); Paul A. Gilmore (Ann Arbor, MI)
Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
F03G7/06143F03G7/0616F03G7/06112
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Quick Facts
Patent No.
US 11,542,925
App. No.
17/474,457
Granted
Jan 3, 2023
Kind
B1
Abstract

A hybrid actuation device that includes a first plate coupled to a second plate, a shape memory alloy wire coupled to the first plate, and an artificial muscle positioned between the first plate and the second plate. The artificial muscle includes a housing having an electrode region and an expandable fluid region, a first electrode and a second electrode each disposed in the electrode region of the housing and a dielectric fluid disposed within the housing. The expandable fluid region of the housing is positioned apart from a perimeter of the first plate and the second plate.

Claims (42)

1. A hybrid actuation device comprising:

a first plate coupled to a second plate;

a shape memory alloy wire coupled to the first plate; and

an artificial muscle positioned between the first plate and the second plate, wherein the artificial muscle comprises:

a housing having an electrode region and an expandable fluid region;

a first electrode and a second electrode each disposed in the electrode region of the housing; and

a dielectric fluid disposed within the housing, wherein the expandable fluid region of the housing is positioned apart from a perimeter of the first plate and the second plate.

2. The hybrid actuation device of claim 1 , wherein the shape memory alloy wire is a first shape memory alloy wire and a second shape memory alloy wire is coupled to the second plate.

3. The hybrid actuation device of claim 1 , wherein the first plate and the second plate form a first plate pair and the hybrid actuation device further comprises a plurality of plate pairs each comprising a first plate coupled to a second plate.

4. The hybrid actuation device of claim 3 , further comprising a spacer disposed between adjacent plate pairs of the plurality of plate pairs.

5. The hybrid actuation device of claim 3 , wherein the first plate and the second plate of each of the plurality of plate pairs have an annular sector shape such that the plurality of plate pairs form an annular plate system comprising an opening positioned in a central region of the annular plate system and the expandable fluid region of the housing is positioned in the opening of the annular plate system.

6. The hybrid actuation device of claim 5 , wherein the shape memory alloy wire is one of a plurality of shape memory alloy wires coupled to the plurality of plate pairs of the annular plate system in a concentric annular pattern.

7. The hybrid actuation device of claim 5 , wherein the first plate and the second plate of each of the plurality of plate pairs are coupled together along an outer curved edge of first plate and the second plate.

8. The hybrid actuation device of claim 4 , wherein the shape memory alloy wire is coupled to a first plate of a first plate pair of the plurality of plate pairs and a second plate of a second plate pair of the plurality of plate pairs.

9. The hybrid actuation device of claim 1 , wherein the first plate and the second plate each comprise a rigid material.

10. The hybrid actuation device of claim 1 , wherein the first plate is coupled to the second plate using a hinge.

11. The hybrid actuation device of claim 1 , wherein the shape memory alloy wire comprises (i) silver-cadmium, (ii) gold-cadmium, (iii) cobalt-nickel-aluminum, (iv) cobalt-nickel-gallium, (v) copper-aluminum-beryllium and at least one of zirconium, boron, chromium, or gadolinium, (vi) copper-aluminum-nickel, (vii) copper-aluminum-nickel-hafnium, (viii) copper-tin, (ix) copper-zinc, (x) copper-zinc and at least one of silicon, aluminum, or tin, (xi) iron-manganese-silicon, (xii) iron-platinum, (xiii) manganese-copper, (xiv) nickel-iron-gallium (xv) nickel-titanium, (xvi) nickel-titanium-hafnium, (xvii) nickel-titanium-palladium, (xviii) nickel-manganese-gallium, (xix) titanium-niobium, or any combination thereof.

12. The hybrid actuation device of claim 1 , wherein:

the first electrode and the second electrode each comprise two or more radially extending portions and two or more bridge portions;

each of the two or more bridge portions interconnects adjacent radially extending portions; and

at least one of the first electrode and the second electrode comprises a central opening positioned between the two or more radially extending portions and encircling the expandable fluid region.

13. A method of actuating a hybrid actuation device, the method comprising:

actuating a shape memory alloy wire that is coupled to a first plate of a plate pair further comprising a second plate, thereby drawing the first plate and the second plate together, placing the hybrid actuation device in an actuated state, wherein an artificial muscle is positioned between the first plate and the second plate, the artificial muscle comprising:

a housing having an electrode region and an expandable fluid region;

an electrode pair comprising a first electrode and a second electrode, each positioned in the electrode region of the housing; and

a dielectric fluid is housed within the housing; and

applying a voltage to the electrode pair, thereby electrostatically attracting the first electrode and the second electrode together to hold the hybrid actuation device in the actuated state.

14. The method of claim 13 , wherein the shape memory alloy wire is a first shape memory alloy wire and the method further comprises actuating a second shape memory alloy wire that is coupled to the second plate.

15. The method of claim 13 , wherein the expandable fluid region is positioned apart from the first plate and the second plate such that drawing the first plate and the second plate together directs dielectric fluid into the expandable fluid region, thereby expanding the expandable fluid region.

16. The method of claim 13 , wherein actuating the shape memory alloy wire comprises one or more of:

directing a current through the shape memory alloy wire;

heating the shape memory alloy wire; and

applying a magnetic field to the shape memory alloy wire.

17. The method of claim 13 , wherein actuating the shape memory alloy wire contracts the shape memory alloy wire, thereby drawing the first plate and the second plate together.

18. A hybrid actuation device comprising:

a first plate coupled to a second plate;

at least one shape memory alloy wire coupled to provided at a first surface of the first plate and configured to draw the first plate and the second plate together to place the hybrid actuation device in an actuated state; and

an artificial muscle positioned between the first plate and the second plate, wherein the artificial muscle comprises an electrode pair provided at a second surface of the first plate opposite the first surface of the first plate and configured to electrostatically attract and hold the hybrid actuation device in the actuated state.

19. The hybrid actuation device of claim 18 , wherein:

the electrode pair of the artificial muscle is positioned together with a dielectric fluid within a housing; and

the housing comprises an expandable fluid region positioned apart from a perimeter of the first plate and the second plate.

20. The hybrid actuation device of claim 18 , wherein the first plate and the second plate each comprise a rigid material and the first plate is coupled to the second plate using a hinge.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2023
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 062513/0992 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: ROWE, MICHAEL P.; TSURUTA, RYOHEI; PANWAR, SHARDUL S.; PALANISWAMY, MADURAN; HERZOG, MAX P.; GILMORE, PAUL A.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 057873/0525 →
Cited By (9)
US 12,234,811 US 12,241,458 US 12,264,691 US 12,270,386 US 12,383,066 US 12,589,512 US 12,709,205 US 12,722,536 US 12,741,572