IP Library › Granted Patent US 11,679,977
Granted Patent B2
US 11,679,977 · App. 17/481,857 · Granted Jun 20, 2023

Integration of power generation with methane reforming

Inventor: Mustafa A. Al-Huwaider (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
C01B3/384F01K7/16F01K13/02F01K23/10C01B2203/0233C01B2203/0244C01B2203/062C01B2203/068C01B2203/1241C01B2203/14F05D2220/722
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Quick Facts
Patent No.
US 11,679,977
App. No.
17/481,857
Granted
Jun 20, 2023
Kind
B2
Abstract

The system includes a methane reformer, a combined cycle power generator, and a switch. The reformer is configured to react methane with steam. The combined cycle power generator includes a steam turbine, a gas turbine, a power generator, and a water boiler. The steam turbine is configured to rotate in response to receiving steam. The gas turbine is configured to rotate in response to receiving a mixture of fuel and air. The power generator is configured to convert rotational energy from the steam turbine and the gas turbine into electricity. In a first position, the switch is configured to direct exhaust from the gas turbine to the reformer, thereby providing heat to the reformer. In a second position, the switch is configured to direct exhaust from the gas turbine to the water boiler, thereby providing heat to the water boiler to generate steam.

Claims (12)

1. A system comprising:

a reformer configured to react methane with steam to produce a reformer product stream comprising carbon monoxide and hydrogen;

a combined cycle power generator fluidically coupled to the reformer, the combined cycle power generator comprising:

a steam turbine connected to a first end of a common shaft and configured to rotate the common shaft in response to receiving steam;

a gas turbine connected to a second end of the common shaft and configured to rotate the common shaft in response to receiving a mixture of fuel and air;

a power generator coupled to the common shaft, the power generator configured to convert rotational energy from the common shaft into electricity; and

a water boiler fluidically coupled to the steam turbine and configured generate steam in response to receiving heat; and

a switch that can adjust between a first position and a second position, wherein in the first position, the switch is configured to direct exhaust from the gas turbine to the reformer, and in the second position, the switch is configured to direct exhaust from the gas turbine to the water boiler; wherein the reformer is a part of an ammonia production system; the reformer comprises a reformer reactor and a second water boiler; the reformer reactor is configured to discharge the reformer product stream; the reformer product stream comprises methane; and the second water boiler is configured to generate steam in response to receiving the reformer product stream.

2. The system of claim 1 , wherein the switch comprises a baffle configured to swing between the first position and the second position.

3. The system of claim 1 , wherein the switch comprises a first gate and a second gate, wherein:

in the first position, the first gate is closed and configured to obstruct a flow path between the gas turbine and the water boiler to prevent fluid from flowing from the gas turbine to the water boiler, while the second gate is open and configured to allow fluid to flow in a flow path between the gas turbine and the reformer; and

in the second position, the first gate is open and configured to allow fluid to flow in the flow path between the gas turbine and the water boiler, while the second gate is closed and configured to obstruct the flow path between the gas turbine and the reformer to prevent fluid from flowing from the gas turbine to the reformer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2021
From: AL-HUWAIDER, MUSTAFA A.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 057574/0750 →
Continuity (1)
Related Publication 20230092064A1 · Mar 23, 2023
Cited By (7)
US 12,264,621 US 12,385,433 US 12,398,663 US 12,428,990 US 12,510,022 US 12,540,542 US 12,553,387