IP Library Granted Patent US 11,693,143
Granted Patent B2
US 11,693,143 · App. 17/484,613 · Granted Jul 4, 2023

Scanner for detecting objects behind an opaque surface

Inventor: Chien-Hsu Chen (Millbrae, CA)
Assignee: Zircon Corporation
G01V3/088G01V3/165
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Quick Facts
Patent No.
US 11,693,143
App. No.
17/484,613
Granted
Jul 4, 2023
Kind
B2
Abstract

Method and apparatus are provided for detecting objects behind an opaque surface. An exemplary device for detecting objects behind an opaque surface, comprising a housing configured to hold a plurality of components of the device; one or more sensors, coupled to the housing, configured to collect sensor data of an object behind the opaque surface, where the one or more sensors include one or more capacitive sensors attached to an exterior surface of the housing; a controller, residing inside the housing, configured to process the sensor data collected by the one or more sensors; an at least one printed circuit board, residing inside the housing, configured to hold the controller and the plurality of components of the device; and a display configured to convey information about a detected object to a user.

Claims (59)

1. A device for detecting objects behind an opaque surface, comprising:

a housing configured to hold a plurality of components of the device;

a plurality of sensors, coupled to the housing, configured to collect sensor data of an object behind the opaque surface, wherein the plurality of sensors include a plurality of capacitive sensors attached to an exterior surface of the housing;

a controller, residing inside the housing and electrically coupled to the plurality of sensors, configured to process the sensor data collected by the plurality of sensors;

an at least one printed circuit board, residing inside the housing, configured to hold the controller and the plurality of components of the device, wherein the plurality of sensors are separated from the printed circuit board; and

a display configured to convey information about a detected object to a user.

2. The device of claim 1 , wherein

the plurality of capacitive sensors configured to measure a change in capacitance caused by the presence of the object behind the opaque surface, and wherein the plurality of capacitive sensors are made of a conductive ink or a conductive tape.

3. The device of claim 2 , wherein

the plurality of capacitive sensors are configured to increase signal dynamic range of the sensor data by increasing areas of the plurality of capacitive sensors.

4. The device of claim 2 , wherein

the plurality of capacitive sensors are configured to increase signal dynamic range of the sensor data by reducing a distance between the plurality of capacitive sensors and the object behind the opaque surface.

5. The device of claim 2 , wherein

the plurality of capacitive sensors are made of a graphite conductive ink or a silver conductive ink;

the graphite conductive ink is formed with graphite, gum Arabic, glycerin, and oil of cloves or Listerine;

the silver conductive ink is formed with silver, acetone, propane, dimethyl carbonate, isobutene, n-butyl acetate, heptan-2-one a, and non-asbestos fiber; and

the graphite conductive ink or silver conductive ink is configured to reduce electromagnetic interference between an at least one metal sensor and the plurality of capacitive sensors.

6. The device of claim 2 , wherein

the plurality of capacitive sensors are made of a pressure sensitive isotopically conductive tape; and

the pressure sensitive isotopically conductive tape is configured to reduce electromagnetic interference between an at least one metal sensor and the plurality of capacitive sensors.

7. The device of claim 1 , further comprising:

a protective layer configured to protect and hold the plurality of capacitive sensors in place on the exterior surface of the housing, wherein the protective layer comprises a pressure sensitive plastic overlay.

8. The device of claim 1 , further comprising:

an at least one metal sensor, residing inside the housing, configured to detect a metal object behind the opaque surface, wherein the at least one metal sensor is positioned above the plurality of capacitive sensors, or the at least one metal sensor is positioned on a side of the plurality of capacitive sensors.

9. The device of claim 1 , wherein

the plurality of sensors includes an alternating current (AC) sensor configured to detect an electric field behind the opaque surface; wherein the AC sensor is made of conductive rubber that includes filler material in either sponge or solid silicone.

10. The device of claim 1 , wherein the controller is configured to:

process sensor data collected by sensors of the device;

determine information about the detected object behind the opaque surface based on the sensor data collected; and

provide the information about the detected object to a user via the display.

11. A method for detecting objects behind an opaque surface by a device, comprising:

providing a housing configured to hold a plurality of components of the device, wherein the device includes at least one printed circuit board, residing inside the housing, configured to hold a controller and the plurality of components of the device;

collecting, by a plurality of sensors coupled to the housing and electrically coupled to the controller, sensor data of an object behind the opaque surface, wherein the plurality of sensors include a plurality of capacitive sensors attached to an exterior surface of the housing, and wherein the plurality of sensors are separated from the printed circuit board;

processing, by the controller residing inside the housing, sensor data collected by the plurality of sensors; and

conveying information about the object behind the opaque surface to a user on a display.

12. The method of claim 11 , wherein

the plurality of capacitive sensors configured to measure a change in capacitance caused by the presence of the object behind the opaque surface, and wherein the plurality of capacitive sensors are made of a conductive ink or a conductive tape.

13. The method of claim 12 , wherein

the plurality of capacitive sensors are configured to increase signal dynamic range of the sensor data by increasing areas of the plurality of capacitive sensors.

14. The method of claim 12 , wherein

the plurality of capacitive sensors are configured to increase signal dynamic range of the sensor data by reducing a distance between the plurality of capacitive sensors and the object behind the opaque surface.

15. The method of claim 12 , wherein

the plurality of capacitive sensors are made of a graphite conductive ink or a silver conductive ink;

the graphite conductive ink is formed with graphite, gum Arabic, glycerin, and oil of cloves or Listerine;

the silver conductive ink is formed with silver, acetone, propane, dimethyl carbonate, isobutene, n-butyl acetate, heptan-2-one a, and non-asbestos fiber; and

the graphite conductive ink or silver conductive ink is configured to reduce electromagnetic interference between an at least one metal sensor and the plurality of capacitive sensors.

16. The method of claim 12 , wherein

the plurality of capacitive sensors are made of a pressure sensitive isotopically conductive tape; and

the pressure sensitive isotopically conductive tape is configured to reduce electromagnetic interference between an at least one metal sensor and the plurality of capacitive sensors.

17. The method of claim 11 , further comprising:

protecting and holding, by a protective layer, the plurality of capacitive sensors in place on the exterior surface of the housing, wherein the protective layer comprises a pressure sensitive plastic overlay.

18. The method of claim 11 , further comprising:

detecting, by an at least one metal sensor residing inside the housing, a metal object behind the opaque surface, wherein the at least one metal sensor is positioned above the plurality of capacitive sensors, or the at least one metal sensor is positioned on a side of the plurality of capacitive sensors.

19. The method of claim 11 , wherein the plurality of sensors includes an alternating current (AC) sensor, further comprising:

detecting, by the AC sensor, an electric field behind the opaque surface; wherein the AC sensor is made of conductive rubber that includes filler material in either sponge or solid silicone.

20. The method of claim 11 , further comprising:

processing, by the controller, sensor data collected by sensors of the device;

determining, by the controller, information about the detected object behind the opaque surface based on the sensor data collected; and

providing, via the display, information about the detected object to a user.

Assignments (2)
SECURITY AGREEMENT Recorded Jun 3, 2024
From: ZIRCON CORPORATION
To: FGI WORLDWIDE LLC
Reel/Frame 067606/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2023
From: CHEN, CHIEN-HSU
To: ZIRCON CORPORATION
Reel/Frame 063650/0772 →
Continuity (2)
Continuation In Part 16587523 · Sep 30, 2019
Related Publication 20220011458A1 · Jan 13, 2022