Independent control of auger and hopper assembly in electric blender system
Embodiments relate to a hydraulic fracturing system that includes a blender unit. The system includes an auger and hopper assembly to receive proppant from a proppant source and feed the proppant to the blender unit for mixing with a fluid. A first power source is used to power the blender unit in order to mix the proppant with the fluid and prepare a fracturing slurry. A second power source independently powers the auger and hopper assembly in order to align the hopper of the auger and hopper assembly with a proppant feed from the proppant source. Thus, the auger and hopper assembly can be stowed or deployed without use of the first power source, which is the main power supply to the blender unit.
1. A method comprising:
positioning a blender unit proximate to a proppant source, the blender unit disposed on a trailer that includes:
a blender tub with an upper opening,
an auger and hopper assembly including (i) a hopper with an upper opening to receive proppant from the proppant source and (ii) an auger positioned outside the hopper, the auger having an inlet to receive proppant from the hopper and an outlet to selectively release proppant from the auger to the blender tub, and
an auger and hopper power supply; and
powering the auger and hopper assembly with the power supply to deploy the auger and hopper assembly from a stowed position to a deployed position, the deployed position being in alignment with a proppant feed from the proppant source.
2. The method of claim 1 , further comprising:
connecting the blender unit to a blender unit power supply;
receiving, from the proppant feed, proppant into the hopper through the upper opening of the hopper;
transporting proppant from the auger inlet to the auger outlet;
releasing proppant from the auger outlet into the blender tub;
mixing the proppant in the blender tub with a fluid to prepare a fracturing slurry; and
boosting the fracturing slurry to a fracturing pump system.
3. The method of claim 2 , wherein the proppant comprises sand and the proppant feed comprises a chute associated with a sand conveyor.
4. The method of claim 2 , wherein the blender unit power supply is an electric generator, the method further comprising:
recharging a battery with the electric generator.
5. The method of claim 4 , the method further comprising:
combusting a fuel in a turbine to power the electric generator.