IP Library › Granted Patent US 11,536,777
Granted Patent B2
US 11,536,777 · App. 17/486,107 · Granted Dec 27, 2022

Intelligent leakage current detection and interruption device for power cord

Inventors: Chengli Li (Suzhou, CN); Shengyun Nie (Suzhou, CN)
Assignee: Chengli Li
G01R31/52G01R31/58H01B7/32
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Quick Facts
Patent No.
US 11,536,777
App. No.
17/486,107
Granted
Dec 27, 2022
Kind
B2
Abstract

A power cord for a leakage current detection and interruption device including two insulated power supply lines, two leakage current detection lines for detecting a leakage current on the power supply lines, and two conductor wires. The two leakage current detection lines and the two conductor wires are electrically insulated from each other along the length of the power cord but are electrically connected in series to form a detection current path of a leakage current detection module. The leakage current detection and interruption device further includes a detection monitoring module, coupled in series to the detection current path, for detecting an open circuit condition in the detection current path. The device further includes a switch module and a drive module, which can cut off power supply in response to a detected leakage current or open circuit condition in the detection current path.

Claims (31)

1. A power cord in a leakage current detection and interruption device, comprising:

a first power supply line and a second power supply line;

a first insulating layer and a second insulating layer, respectively covering the first and second power supply lines;

a first leakage current detection line and a second leakage current detection line, disposed outside of the first and second insulating layers, configured to detect whether a leakage current is present on the first and/or the second power supply line;

a first conductor wire and a second conductor wire;

wherein each of the first and second power supply lines, the first and second insulating layers, the first and second leakage current detection lines, and the first and second conductor wires extends an entire length of the power cord between a line-side end and a load-side end of the power cord; and

an insulating structure configured to electrically insulate the first and second leakage current detection lines and the first and second conductor wires from each other along substantially the entire length of the power cord;

wherein the first and second leakage current detection lines and the first and second conductor wires are electrically connected in series to form a detection current path between a first point and a second point.

2. The power cord of claim 1 , wherein the first point of the detection current path is a line-side end of the first conductor wire, a load-side end of the first conductor wire is coupled to a load-side end of the first leakage current detection line, a line-side end of the first leakage current detection line is coupled to a line-side end of the second leakage current detection line, a load-side end of the second leakage current detection line is coupled to a load-side end of the second conductor wire, and a line-side end of the second conductor wire is the second point of the detection current path.

3. The power cord of claim 1 , wherein a line-side end of the first conductor wire is the first point of the detection current path, a load-side end of the first conductor wire is coupled to a load-side end of the first leakage current detection line 241 , a line-side end of the first leakage current detection line is coupled to a line-side end of the second conductor wire, a load-side end of the second conductor wire is coupled to a load-side end of the second leakage current detection line, and a line-side end of the second leakage current detection line is the second point of the detection current path.

4. The power cord of claim 1 , wherein a line-side end of the first leakage current detection line is the first point of the detection current path, a load-side end of the first leakage current detection line is coupled to a load-side end of the first conductor wire, a line-side end of the first conductor wire is coupled to a line-side end of the second leakage current detection line, a load-side end of the second leakage current detection line is coupled to a load-side end of the second conductor wire, and a line-side end of the second conductor wire is the second point of the detection current path.

5. The power cord of claim 1 , wherein the insulating structure includes a first insulating cover covering the first conductor wire and a second insulating cover covering the second conductor wire.

6. The power cord of claim 1 , wherein the first and second leakage current detection lines are first and second shield lines respectively covering the first and second insulating layers, and the insulating structure includes an insulating cover that covers the first leakage current detection line and/or an insulating cover that covers the second leakage current detection line.

7. The power cord of claim 1 , wherein the first and second leakage current detection lines are respectively disposed outside of the first and second insulating layers and in physical contact with the respective insulating layers.

8. The power cord of claim 1 , wherein the first leakage current detection line is a first shield line surrounding the first and second insulating layers, and the second leakage current detection lines is a second shield line surrounding the first shield line.

9. A leakage current detection and interruption device comprising the power cord of claim 1 , further comprising:

a switch module, configured to control an electrical connection between a power source and the first and second power supply lines;

a leakage current detection module, including the first and second leakage current detection lines and the first and second conductor wires, configured to detect whether a leakage current is present on the first and/or the second power supply line;

a detection monitoring module, coupled to the first and second points of the detection current path formed by the first and second leakage current detection lines and the first and second conductor wires, and coupled to the first and second power supply lines, and configured to detect whether an open circuit condition is present in the detection current path; and

a drive module, coupled to the switch module, the leakage current detection module and the detection monitoring module, and configured to drive the switch module to cut off power from the power source to the power supply lines in response to any detected leakage current or open circuit condition.

10. The leakage current detection and interruption device of claim 9 , wherein the detection monitoring module is coupled to a line-side end of the first conductor wire which is the first point of the detection current path, a load-side end of the first conductor wire is coupled to a load-side end of the first leakage current detection line, a line-side end of the first leakage current detection line is coupled to a line-side end of the second leakage current detection line, a load-side end of the second leakage current detection line is coupled to a load-side end of the second conductor wire, and the detection monitoring module is coupled to a line-side end of the second conductor wire which is the second point of the detection current path.

11. The leakage current detection and interruption device of claim 9 , wherein the detection monitoring module is coupled to a line-side end of the first conductor wire which is the first point of the detection current path, a load-side end of the first conductor wire is coupled to a load-side end of the first leakage current detection line ( 241 ), a line-side end of the first leakage current detection line is coupled to a line-side end of the second conductor wire, a load-side end of the second conductor wire is coupled to a load-side end of the second leakage current detection line, and the detection monitoring module is coupled to a line-side end of the second leakage current detection line which is the second point of the detection current path.

12. The leakage current detection and interruption device of claim 9 , wherein the detection monitoring module is coupled to a line-side end of the first leakage current detection line which is the first point of the detection current path, a load-side end of the first leakage current detection line is coupled to a load-side end of the first conductor wire, a line-side end of the first conductor wire is coupled to a line-side end of the second leakage current detection line, a load-side end of the second leakage current detection line is coupled to a load-side end of the second conductor wire, and the detection monitoring module is coupled to a line-side end of the second conductor wire which is the second point of the detection current path.

13. The leakage current detection and interruption device of claim 9 , wherein the detection monitoring module includes at least one resistor and/or at least one diode.

14. The leakage current detection and interruption device of claim 13 , wherein the detection monitoring module includes a first resistor, a second resistor and a first diode.

15. The leakage current detection and interruption device of claim 14 , wherein the first diode is shared by the drive module and the leakage current detection module.

16. The leakage current detection and interruption device of claim 15 , wherein the first resistor is coupled between one of the first and second power supply lines and the first point of the detection current path, a first end of the second resistor is coupled via the first diode and the drive module to another one of the first and second power supply lines, and a second end of the second resistor is coupled to the second point of the detection current path.

17. The leakage current detection and interruption device of claim 15 , wherein a first end of the first resistor is coupled via the first diode and the drive module to one of the first and second power supply lines, a second end of the first resistor is coupled to the first point of the detection current path, and the second resistor is coupled between another one of the first and second power supply lines and the second point of the detection current path.

18. The leakage current detection and interruption device of claim 15 , wherein the first resistor is coupled between one of the first and second power supply lines and the first point of the detection current path, a first end of the second resistor is coupled via the first diode to another one of the first and second power supply lines, and a second end of the second resistor is coupled to the second point of the detection current path.

19. The leakage current detection and interruption device of claim 9 , further comprising a test module, the test module including a test switch which is coupled to the leakage current detection module and the drive module, and when the test switch is closed and no open circuit condition is present on the first and second leakage current detection lines, the drive module drives the switch module to disconnect power from the power source to the first and second power supply lines.

20. The leakage current detection and interruption device of claim 9 , wherein the drive module includes a semiconductor switch having a current path and a control gate, a resistor coupled to the control gate of the semiconductor switch, and an actuator coupled to the current path of the semiconductor switch, the actuator being mechanically coupled to the switch module.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2024
From: LI, CHENGLI
To: ELECTRICPROTECT CORPORATION
Reel/Frame 067480/0380 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2021
From: NIE, SHENGYUN
To: LI, CHENGLI
Reel/Frame 057609/0612 →
Priority Claims (4)
CN 201710864829.X · Sep 22, 2017 · national
CN 201721222432.2 · Sep 22, 2017 · national
CN 201821930686.4 · Nov 22, 2018 · national
CN 202021831041.2 · Aug 28, 2020 · national
Continuity (4)
Continuation In Part 17009316 · Sep 1, 2020
Continuation In Part 16212505 · Dec 6, 2018
Continuation In Part 15718661 · Sep 28, 2017
Related Publication 20220011378A1 · Jan 13, 2022