IP Library › Granted Patent US 12,504,521
Granted Patent B2
US 12,504,521 · App. 17/488,412 · Granted Dec 23, 2025

Sensor assembly with velocity stack

Inventors: Michael Robertson, Jr. (Garden City, MI); Tyler D. Hamilton (Farmington, MI); Anthony Michael Regalbuto (Highland, MI); Rashaun Phinisee (Ypsilanti, MI); Kunal Chaudhari (Westland, MI); Venkatesh Krishnan (Canton, MI)
Assignee: Ford Global Technologies, LLC
G01S7/497B60S1/54G01S7/4813G01S17/931G01S2007/4977
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Quick Facts
Patent No.
US 12,504,521
App. No.
17/488,412
Granted
Dec 23, 2025
Kind
B2
Abstract

A sensor assembly includes a housing defining a chamber. A sensor is disposed in the chamber and has a lens. An air nozzle is aimed to direct air across the lens. A blower is disposed in the chamber and in fluid communication with the air nozzle. A velocity stack is mounted to the blower and includes an air foil and an outer wall spaced from the air foil and extending entirely around the air foil. The air foil and the outer wall define a channel therebetween. The blower is in fluid communication with the chamber through the channel.

Claims (34)

1 . A sensor assembly, comprising:

a housing defining a chamber, air being freely circulatable throughout the chamber;

a sensor disposed in the chamber and having a lens;

an air nozzle aimed to direct air across the lens;

a blower disposed in the chamber and in fluid communication with the air nozzle; and

a velocity stack mounted to the blower and including an air foil and an outer wall spaced from the air foil and extending entirely around the air foil, the air foil and the outer wall defining a channel therebetween;

the blower being in fluid communication with the chamber through the channel;

the channel being open to the chamber;

the housing including an air inlet open to an external environment and permitting air to enter the chamber from the external environment;

the velocity stack being spaced from the air inlet;

a first direction of airflow through the air inlet being horizontal; and

a second direction of airflow through the velocity stack being horizontal and substantially perpendicular to the first direction of airflow.

2 . The sensor assembly of claim 1 , wherein the air foil extends about a first axis and the outer wall extends about a second axis, the first axis being offset from the second axis.

3 . The sensor assembly of claim 2 , wherein the air foil has a rounded cone shape centered on the first axis.

4 . The sensor assembly of claim 1 , wherein the blower includes a rotor rotatable about a rotor axis, the air foil centered on the rotor axis.

5 . The sensor assembly of claim 4 , wherein the outer wall extends about a second axis offset from the rotor axis.

6 . The sensor assembly of claim 4 , wherein the blower includes an intake extending annularly about an intake axis offset from the rotor axis, the intake extending entirely around the air foil and the rotor.

7 . The sensor assembly of claim 6 , wherein the outer wall is centered on the intake axis, the outer wall extending circumferentially about the intake.

8 . The sensor assembly of claim 6 , wherein the channel extends annularly about the air foil, the channel being substantially aligned with the intake about the air foil.

9 . The sensor assembly of claim 1 , wherein the outer wall is connected to the blower and the air foil is spaced from the blower.

10 . The sensor assembly of claim 1 , wherein the blower includes an exhaust having a cover, the velocity stack being connected to the cover.

11 . The sensor assembly of claim 1 , wherein the velocity stack includes a plurality of ribs extending across the channel from the air foil to the outer wall, the ribs being spaced from each other about the air foil.

12 . The sensor assembly of claim 1 , wherein the outer wall includes a bottom connected to the blower and a top spaced from the blower along an axis, the channel extending from the bottom towards the top of the outer wall.

13 . The sensor assembly of claim 12 , wherein the air foil includes a tip disposed between the top and the bottom of the outer wall along the axis.

14 . The sensor assembly of claim 1 , wherein the channel extends annularly about the air foil.

15 . The sensor assembly of claim 1 , wherein the air nozzle is shaped to discharge air in a flat-fan pattern.

16 . The sensor assembly of claim 1 , wherein the sensor is spaced from the blower.

17 . The sensor assembly of claim 16 , further comprising a duct disposed in the chamber and being coupled to the blower and the air nozzle.

18 . The sensor assembly of claim 17 , further comprising:

a second sensor disposed in the chamber and having a second lens, the second sensor being spaced from the sensor and the blower;

a second air nozzle aimed to direct air across the second lens; and

a second duct disposed in the chamber and extending from the blower to the second air nozzle, the second duct being coupled to the blower and the second air nozzle.

19 . The sensor assembly of claim 1 , further comprising a fluid nozzle aimed to direct fluid across the lens.

20 . The sensor assembly of claim 19 , wherein the fluid nozzle is circumferentially spaced from the air nozzle about the lens.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2021
From: ROBERTSON, MICHAEL, JR.; HAMILTON, TYLER D.; REGALBUTO, ANTHONY MICHAEL; PHINISEE, RASHAUN; CHAUDHARI, KUNAL; KRISHNAN, VENKATESH
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 057634/0283 →
Continuity (1)
Related Publication 20230101656A1 · Mar 30, 2023
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