IP Library › Granted Patent US 11,978,885
Granted Patent B2
US 11,978,885 · App. 17/493,901 · Granted May 7, 2024

Electrode for nonaqueous electrolyte secondary batteries, and nonaqueous electrolyte secondary battery provided with same

Inventors: Atsushi Ogawa (Wako, JP); Toru Sukigara (Wako, JP); Hiroto Maeyama (Wako, JP); Soshi Kawamura (Wako, JP); Kenichi Kobayashi (Anan, JP)
Assignees: HONDA MOTOR CO., LTD.; NICHIA CORPORATION
H01M4/131H01M4/366H01M4/505H01M4/525H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 11,978,885
App. No.
17/493,901
Granted
May 7, 2024
Kind
B2
Abstract

An electrode for nonaqueous electrolyte secondary batteries, provided with a collector and a positive electrode active material layer arranged on the collector and contains a positive electrode active material. The positive electrode active material contains compound particles which have a layered structure composed of two or more transition metals, and which have an average particle diameter DSEM of from 1 μm to 7 μm (inclusive) based on the observation with an electron microscope, a ratio of the 50% particle diameter D50 in a volume-based cumulative particle size distribution to the average particle diameter DSEM, namely D50/DSEM of from 1 to 4 (inclusive), and a ratio of the 90% particle diameter D90 in the volume-based cumulative particle size distribution to the 10% particle diameter D10 in the volume-based cumulative particle size distribution, namely D90/D10 of 4 or less. The positive electrode active material layer has a void fraction of 10-45%.

Claims (37)

1. An electrode for nonaqueous electrolyte secondary batteries comprising:

a collector; and

a positive electrode active material layer that is arranged on the collector and contains a positive electrode active material,

wherein the positive electrode active material comprises lithium transition metal composite oxide particles represented by the following formula (1),

wherein the particles have:

a layered structure composed of two or more transition metals,

an arithmetic average particle diameter DSEM of 1.1 to 7 μm based on an observation with an electron microscope,

50% particle diameter D50 in a volume-based cumulative particle size distribution of 1 to 3.3 μm, the volume-based cumulative particle size distribution being measured using a laser diffraction particle size distribution analyzer,

a ratio of the 50% particle diameter D50 in the volume-based cumulative particle size distribution to the arithmetic average particle diameter DSEM (D50/DSEM) of 1 to 4, and

a ratio of the 90% particle diameter D90 in the volume-based cumulative particle size distribution to the 10% particle diameter D10 in the volume-based cumulative particle size distribution (D90/D10) of 4 or less, and

the positive electrode active material layer has a void fraction of 10 to 37%, and

in the positive electrode active material layer, an average diameter of a void is 0.03 to 0.2 μm,

Li p Ni x Co y M 1 z O 2+α   Formula (1)

in the formula (1), p, x, y, z, and a satisfy 1.0≤p≤1.3, 0.3≤x<0.6, 0≤y≤0.4, 0≤z≤0.5, x+y+z=1, and −0.1≤α≤0.1, and M 1 represents at least one of Mn and Al.

2. An electrode for nonaqueous electrolyte secondary batteries comprising:

a collector; and

a positive electrode active material layer that is arranged on the collector and contains a positive electrode active material,

wherein the positive electrode active material comprises lithium transition metal composite oxide particles represented by the following formula (1),

wherein the particles have:

a layered structure composed of two or more transition metals,

an arithmetic average particle diameter DSEM of 1.1 to 7 μm based on an observation with an electron microscope,

a ratio of the 50% particle diameter D50 in a volume-based cumulative particle size distribution to the arithmetic average particle diameter DSEM (D50/DSEM) of 1 to 4, the volume-based cumulative particle size distribution being measured using a laser diffraction particle size distribution analyzer, and

a ratio of the 90% particle diameter D90 in the volume-based cumulative particle size distribution to the 10% particle diameter D10 in the volume-based cumulative particle size distribution (D90/D10) of 4 or less, and

the positive electrode active material layer has a void fraction of 12 to 37%, and

in the positive electrode active material layer, an average diameter of a void is 0.03 to 0.2 μm,

Li p Ni x Co y M 1 z O 2+α   Formula (1)

in the formula (1), p, x, y, z, and α satisfy 1.0≤p≤1.3, 0.6≤x<0.95, 0≤y≤0.4, 0≤z≤0.5, x+y+z=1, and −0.1≤α≤0.1, and M 1 represents at least one of Mn and Al.

3. The electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the positive electrode active material layer has density of 2.7 to 3.9 g/cm 3 .

4. The electrode for nonaqueous electrolyte secondary batteries according to claim 2 , wherein the positive electrode active material layer has density of 2.7 to 3.9 g/cm 3 .

5. The electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein, in the positive electrode active material layer, a peak diameter of a void in a void distribution curve is 0.06 to 0.3 μm.

6. The electrode for nonaqueous electrolyte secondary batteries according to claim 2 , wherein, in the positive electrode active material layer, a peak diameter of a void in a void distribution curve is 0.06 to 0.3 μm.

7. The electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein, in the positive electrode active material layer, a ratio of a peak diameter of a void to the average diameter of the void (peak diameter/average diameter) is 1.1 to 2.4.

8. The electrode for nonaqueous electrolyte secondary batteries according to claim 2 , wherein, in the positive electrode active material layer, a ratio of a peak diameter of a void to the average diameter of the void (peak diameter/average diameter) is 1.1 to 2.4.

9. The electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the positive electrode active material contains Ni, Mn, or Al as a main component.

10. The electrode for nonaqueous electrolyte secondary batteries according to claim 2 , wherein the positive electrode active material contains Ni, Mn, or Al as a main component.

11. A nonaqueous electrolyte secondary battery comprising the electrode for nonaqueous electrolyte secondary batteries described in claim 1 .

12. A nonaqueous electrolyte secondary battery comprising the electrode for nonaqueous electrolyte secondary batteries described in claim 2 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2021
From: OGAWA, ATSUSHI; SUKIGARA, TORU; MAEYAMA, HIROTO; KAWAMURA, SOSHI; KOBAYASHI, KENICHI
To: HONDA MOTOR CO., LTD.; NICHIA CORPORATION
Reel/Frame 057698/0711 →
Priority Claims (1)
JP 2016-217973 · Nov 8, 2016 · national
Continuity (2)
Continuation 16347655
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