IP Library › Granted Patent US 12,003,147
Granted Patent B2
US 12,003,147 · App. 17/494,261 · Granted Jun 4, 2024

Electric motor/generator

Inventor: David Elias Jahshan (Fawkner, AU)
Assignee: Axiflux Holdings Pty Ltd.
H02K11/33H02K1/12H02K1/27H02K3/28H02K11/20H02K35/02H02P3/12H02P6/14H02P9/02H02K16/04H02K2213/12
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Quick Facts
Patent No.
US 12,003,147
App. No.
17/494,261
Granted
Jun 4, 2024
Kind
B2
Abstract

Certain embodiments are directed to devices, methods, and/or systems that use electrical machines. For example, certain embodiments are directed to an electrical machine comprising: at least one stator at least one module, the at least one module comprising at least one electromagnetic coil and at least one switch, the at least one module being attached to the at least one stator; at least one rotor with a plurality of magnets attached to the at least one rotor, wherein the at least one module is in spaced relation to the plurality of the magnets; and the at least one rotor being in a rotational relationship with the at least one stator, wherein the quantity and configuration of the at least one module in the electrical machine is determined based in part on one or more operating parameters; wherein the at least one module is capable of being independently controlled; and wherein the at least one module is capable of being reconfigured based at least in part on one or more of the following: at least one operating parameter during operation, at least one performance parameter during operation, or combinations thereof. Other embodiments are also disclosed.

Claims (52)

1. An electric machine comprising:

at least one rotor having a plurality of permanent magnets arranged in a circular array about an axis of rotation; and

at least one stator having a plurality of modules detachably mounted thereto, each module comprising at least one electromagnetic coil and at least one switch,

wherein the modules are arranged such that in use, generated magnetic flux passes across a gap between the stator and the rotor substantially parallel to said axis of rotation,

wherein each module is independently controllable and/or reconfigurable during operation of the machine,

wherein each module comprises a unitary structure that is individually removable, insertable, and/or replaceable during operation of the electric machine, and

wherein the electrical machine is configured to detect a location of at least one module in reference to one or more of the other modules attached to the at least one stator.

2. The electric machine as claimed in claim 1 , further comprising:

at least one sensor configured to detect absolute position or relative position of the rotor; and

at least one control system which, in response to signals from the at least one sensor and/or a control command input, controls the switch of one or more module, to activate one or more of a rotation configuration of selected rotational speed, a braking configuration, a holding configuration, a power generation configuration or a change in direction of the rotor.

3. The electric machine as claimed in claim 2 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio and power to volume ratio of the combined machine.

4. The electric machine as claimed in claim 1 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio or power to volume ratio of the combined machine.

5. The electric machine as claimed in claim 1 , wherein each module is detachably mounted to the stator via one or more mounting rails on the module.

6. An electric machine comprising:

at least one rotor having a plurality of permanent magnets arranged in a circular array about an axis of rotation; and

at least one stator having a plurality of modules detachably mounted thereto, each module comprising at least one electromagnetic coil and at least one switch,

wherein the modules are arranged such that in use, generated magnetic flux passes across a gap between the stator and the rotor substantially parallel to said axis of rotation,

wherein each module is independently controllable and/or reconfigurable during operation of the machine,

wherein each module comprises a unitary structure that is individually removable, insertable, and/or replaceable during operation of the electric machine, and

wherein the plurality of modules are arranged in a module array and an activation sequence of the coils in respect of the modules in the array is computed during machine operation, an order of the modules activating being sequentially based on their geometric position in the module array.

7. The electric machine as claimed in claim 6 , further comprising:

at least one sensor configured to detect absolute position or relative position of the rotor; and

at least one control system which, in response to signals from the at least one sensor and/or a control command input, controls the switch of one or more module, to activate one or more of a rotation configuration of selected rotational speed, a braking configuration, a holding configuration, a power generation configuration or a change in direction of the rotor.

8. The electric machine as claimed in claim 7 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio and power to volume ratio of the combined machine.

9. The electric machine as claimed in claim 6 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio or power to volume ratio of the combined machine.

10. The electric machine as claimed in claim 6 , wherein each module is detachably mounted to the stator via one or more mounting rails on the module.

11. An electric machine comprising:

at least one rotor having a plurality of permanent magnets arranged in a circular array about an axis of rotation; and

at least one stator having a plurality of modules detachably mounted thereto, each module comprising at least one electromagnetic coil and at least one switch,

wherein the modules are arranged such that in use, generated magnetic flux passes across a gap between the stator and the rotor substantially parallel to said axis of rotation,

wherein each module is independently controllable and/or reconfigurable during operation of the machine,

wherein each module comprises a unitary structure that is individually removable, insertable, and/or replaceable during operation of the electric machine, and

wherein the plurality of modules are arranged in a module array and an activation sequence of the coils in respect of the modules in the array is computed during machine operation, an order of the modules activating being based on sensor feedback.

12. The electric machine as claimed in claim 11 , further comprising:

at least one sensor configured to detect absolute position or relative position of the rotor; and

at least one control system which, in response to signals from the at least one sensor and/or a control command input, controls the switch of one or more module, to activate one or more of a rotation configuration of selected rotational speed, a braking configuration, a holding configuration, a power generation configuration or a change in direction of the rotor.

13. The electric machine as claimed in claim 12 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio and power to volume ratio of the combined machine.

14. The electric machine as claimed in claim 11 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio or power to volume ratio of the combined machine.

15. The electric machine as claimed in claim 11 , wherein each module is detachably mounted to the stator via one or more mounting rails on the module.

16. An electric machine comprising:

at least one rotor having a plurality of permanent magnets arranged in a circular array about an axis of rotation; and

at least one stator having a plurality of modules detachably mounted thereto, each module comprising at least one electromagnetic coil and at least one switch,

wherein the modules are arranged such that in use, generated magnetic flux passes across a gap between the stator and the rotor substantially parallel to said axis of rotation,

wherein each module is independently controllable and/or reconfigurable during operation of the machine,

wherein each module comprises a unitary structure that is individually removable, insertable, and/or replaceable during operation of the electric machine, and

wherein the plurality of modules are arranged in a module array and an activation sequence is computed during machine operation, an order of the modules activating being determined by at least in part one or more sequence patterns.

17. The electric machine as claimed in claim 16 , further comprising:

at least one sensor configured to detect absolute position or relative position of the rotor; and

at least one control system which, in response to signals from the at least one sensor and/or a control command input, controls the switch of one or more module, to activate one or more of a rotation configuration of selected rotational speed, a braking configuration, a holding configuration, a power generation configuration or a change in direction of the rotor.

18. The electric machine as claimed in claim 17 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio and power to volume ratio of the combined machine.

19. The electric machine as claimed in claim 16 , configured to be stacked on a common rotational axis with a like machine, wherein the stacking of like machines involves sharing of one or more common component and removal of one or more redundant component, thereby increasing at least one of the power to weight ratio or power to volume ratio of the combined machine.

20. The electric machine as claimed in claim 16 , wherein each module is detachably mounted to the stator via one or more mounting rails on the module.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2024
From: JAHSHAN, DAVID ELIAS
To: AXIFLUX HOLDINGS PTY LTD.
Reel/Frame 066485/0353 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2024
From: JAHSHAN, DAVID ELIAS
To: AXIFLUX HOLDINGS PTY LTD.
Reel/Frame 066391/0718 →
Priority Claims (1)
AU 2011902310 · Jun 10, 2011 · national
Continuity (3)
Continuation 15976563 · May 10, 2018
Continuation 14125160
Related Publication 20220103046A1 · Mar 31, 2022