IP Library Granted Patent US 11,725,632
Granted Patent B2
US 11,725,632 · App. 17/496,301 · Granted Aug 15, 2023

Surface coating for enhanced lightning protection of wind turbine blades and other composite structures

Inventors: Neal E. Fine (North Kingstown, RI); John A. Cooney (Warwick, RI); Christopher S. Szlatenyi (Wakefield, RI); Adam H. Janik (Hampton Falls, NH); Pascal Mickelson (Morgantown, WV)
Assignee: Arctura, Inc.
F03D80/30B05D7/14F05B2230/90F05B2280/6003F05B2280/6011
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Quick Facts
Patent No.
US 11,725,632
App. No.
17/496,301
Granted
Aug 15, 2023
Kind
B2
Abstract

A method of protecting a wind turbine having a set of blades, each blade having a set of loci suitable for placement of a corresponding set of lightning receptors, against lightning strikes, includes applying to each blade a coating that surrounds at least one lightning receptor locus of the set, wherein the coating comprises paint in which has been mixed a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface.

Claims (18)

1. A method of protecting a wind turbine having a set of blades, each blade having a set of loci suitable for placement of a corresponding set of lightning receptors, against lightning strikes, the method comprising:

applying to an exposed surface of each blade of the set of blades a coating that surrounds at least one lightning receptor locus of the set, wherein the coating comprises a paint mixture including a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface.

2. A method according to claim 1 , wherein applying the coating includes applying it so as to surround each locus of the set.

3. A method according to claim 1 , wherein applying the coating includes applying it so that it coats both a pressure surface and a suction surface of each blade.

4. A method according to claim 1 , wherein applying the coating includes applying it so that it extends from a leading edge of each blade to a trailing edge of each blade.

5. A method according to claim 1 , wherein applying the coating includes applying it so that it extends to a tip of each blade.

6. A method according to claim 1 , wherein applying the coating includes applying the coating over an entire surface of each blade.

7. A method according to claim 1 , wherein the conductive powder is of a material selected from the group consisting of copper, graphite, nickel, silver, aluminum, brass, bronze, nickel silver, and combinations thereof.

8. A method according to claim 1 , wherein the conductive powder is copper and the concentration by weight is between 10 and 33 weight percent.

9. A method according to claim 1 , wherein the conductive powder is graphite and the concentration by weight is between 5 and 10 weight percent.

10. A wind turbine having blades that have been coated using the method according to claim 1 .

11. A coating on a wind turbine blade that has been coated using the method according to claim 1 .

12. A method of protecting a composite structure against lightning strikes, the method comprising:

applying to an exposed surface of the composite structure a coating comprising a paint mixture including a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface.

13. A method according to claim 12 , wherein the conductive powder is copper and the concentration by weight is between 10 and 33 weight percent.

14. A method according to claim 12 , wherein the conductive powder is graphite and the concentration by weight is between 5 and 10 weight percent.

15. A composite structure that has been coated using the method of claim 12 .

16. A coating on a composite structure that has been coated using the method of claim 12 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2021
From: FINE, NEAL E.; COONEY, JR., JOHN A.; SZLATENYI, CHRISTOPHER S.; JANIK, ADAM H.; MICKELSON, PASCAL
To: ARCTURA, INC.
Reel/Frame 057915/0917 →
Continuity (3)
Continuation In Part 17221396 · Apr 2, 2021
Provisional Application 63089434 · Oct 8, 2020
Related Publication 20220112885A1 · Apr 14, 2022