Tool unit, press for holding such a tool unit and method for a ready-to-operate arrangement of the tool unit in the holder of the press
A tool unit 20 and a press 21 , particularly an embossing press. The tool unit 20 is simply and quickly arranged in or removed from a holder 23 of the press 21 in order to carry out a quick tool change with short downtime of press 21 . For this purpose the tool unit 20 comprises a first tool 45 and a second tool 46 that are arranged along a tool axis A on a tool carrier 31 . By means of a tool guide device 47 , the second tool 46 is movably supported in a guided manner relative to the tool carrier 31 and the first tool 45 , independent from guide devices of press 21 . Therefore, the tool unit 20 can be prepared and set up during the ongoing operation of press 21 . If desired or necessary, the prepared tool unit 20 is exchanged against the presently used tool unit 20.
1. A press ( 21 ) for forming a round blank ( 59 ) comprising:
a holder ( 23 ) for an exchangeable tool unit ( 20 ) that comprises a first tool ( 45 ) and a second tool ( 46 ) that is movably supported in a stroke direction (H) toward the first tool ( 45 ) and in a back-stroke direction (R) away from the first tool ( 45 ) along the tool axis (A),
a positioning device ( 82 ) that comprises at least one positioning body ( 83 ) that cooperates with one assigned positioning recess ( 85 ) on the tool unit ( 20 ) respectively in order to position and/or align the tool unit ( 20 ) relative to the press ( 21 ),
the positioning recess ( 85 ) has a form tapering from an open end toward the other end of the positioning recess ( 85 ) and the at least one positioning body ( 83 ) tapers in the backstroke direction R toward its free end, and,
a clamping device ( 90 ) that is configured to clamp the tool unit ( 20 ) arranged in the holder ( 23 ) after the positioning device ( 82 ) has positioned and/or orientated the tool unit ( 20 ) relative to the press ( 21 ).
2. The press according to claim 1 , further comprising a coupling device ( 68 ) is provided that is configured to couple the second tool ( 46 ) with a ram ( 27 ) of the press ( 21 ), such that the movement of the ram ( 27 ) is transferred to the second tool ( 46 ) at least in a movement area of the ram ( 27 ).
3. The press according to claim 2 , further comprising the coupling device ( 68 ) is configured to urge the second tool ( 46 ) in the back-stroke direction (R) with a coupling force toward the ram ( 27 ).
4. The press according to claim 3 , further comprising a stop surface ( 70 ) is provided against which the second tool ( 46 ) is urged due to the clamping force in a rest position.
5. The press according to claim 2 , further comprising the coupling device ( 68 ) is configured to allow transverse movements of the ram ( 27 ) transverse to the tool axis (A) and/or tilting movements of the ram ( 27 ) relative to the tool axis (A).
6. The press according to claim 1 , further comprising a frame guide device ( 24 ) is provided in the holder ( 23 ) that cooperates with a movement guide device ( 25 ) provided on the tool unit ( 20 ).
7. The press according to claim 6 , wherein a clearance is provided between the frame guide device ( 24 ) and the movement guide device ( 25 ) configured for the possibility of relative movement between the tool unit ( 20 ) and the press frame ( 22 ).
8. The press according to claim 1 , further comprising a positioning drive ( 84 ) is provided and configured to move the positioning bodies ( 83 ) in stroke direction (H) and backstroke direction (R) and can be moved into an alignment position (III), wherein the positioning bodies ( 83 ) project into the respective assigned positioning recess ( 85 ) and abuts against the tool carrier ( 31 ) inside the respective assigned positioning recess ( 85 ).
9. The press according to claim 1 , further comprising a sensor device ( 38 ) is provided and configured to detect that the tool unit ( 20 ) is completely and correctly arranged in the holder ( 23 ).
10. The press according to claim 1 , wherein the exchangeable tool unit ( 20 ) comprises:
a tool carrier ( 31 ) that is configured to be exchangeably connected with the press ( 21 ),
the first tool ( 45 ) and the second tool ( 46 ) are arranged in alignment with the tool axis (A) on the tool carrier ( 31 ),
wherein the second tool ( 46 ) is movably arranged in a guided manner on the tool carrier ( 31 ) along the tool axis (A) by means of a tool guide device ( 47 ) such that the second tool ( 46 ) is movable in the stroke direction (H) toward the first tool ( 45 ) and in the back-stroke direction (R) away from the first tool ( 45 ), wherein the second tool ( 46 ) is configured to be movably coupled with a ram ( 27 ) of the press ( 21 ).
11. The press according to claim 10 , wherein the tool guide device ( 47 ) is configured to support transverse movements of the second tool ( 46 ) transverse to the tool axis (A) and/or tilting movements of the second tool ( 46 ) relative to the tool axis (A).
12. The press according to claim 10 , wherein the tool guide device ( 47 ) comprises at least one guide column ( 48 ) that is movably supported in an assigned guide bushing ( 49 ) in the stroke direction (H) and the back-stroke direction (R).
13. The press according to claim 12 , wherein the second tool ( 46 ) is movably coupled with the at least one guide column ( 48 ) and that the at least one guide bushing ( 49 ) is arranged on the tool carrier ( 31 ).
14. The press according to claim 10 , wherein the second tool ( 46 ) comprises a tool coupling surface ( 69 ) that is configured to be in abutment against a ram surface ( 71 ) of a ram ( 27 ) of the press ( 21 ) during movement of the second tool ( 46 ) in stroke direction (H).
15. The press according to claim 10 , wherein the first tool ( 45 ) is movable relative to the tool carrier ( 31 ) between a forming position (I) and an ejecting position (II).
16. The press according to claim 15 , wherein in the forming position (I) the first tool ( 45 ) is immovably supported in stroke direction (H) on the tool carrier ( 31 ) and/or the press ( 21 ).
17. The press according to claim 10 , further comprising a transport part ( 57 ) having a sliding surface ( 58 ) for sliding transport of round blanks ( 59 ) into the tool unit ( 20 ) and out of the tool unit ( 20 ) is provided on the tool carrier ( 31 ).
18. The press according to claim 10 , further comprising a movement guide device ( 25 ) is provided on the tool carrier ( 31 ) that is configured to cooperate with a frame guide device ( 24 ) on a press frame ( 22 ) of the press ( 21 ) in order to move the tool unit ( 20 ) in an insertion direction into the press ( 21 ) or out of the press ( 21 ).
19. The press according to claim 10 , wherein the one positioning recess ( 85 ) is provided on the tool carrier ( 31 ) that is configured to cooperate with the at least one positioning body ( 83 ) of the press ( 21 ) in order to define a relative position and/or relative orientation between the tool unit ( 20 ) and the press ( 21 ).
20. A method of operating the press for forming the round blank according to claim 1 , said method comprising the following steps:
Inserting the tool unit ( 20 ) in the holder ( 23 ) of the press ( 21 ),
Positioning and/or aligning the tool unit ( 20 ) relative to a press frame ( 22 ) by means of the positioning device ( 82 ) in that the at least one positioning body ( 83 ) of the positioning device ( 82 ) is projecting in the associated positioning recess ( 85 ) on the tool unit ( 20 ), the positioning recess ( 85 ) has a form tapering from the open end toward the other end of the positioning recess ( 85 ) and the at least one positioning body ( 83 ) tapers in the backstroke direction R toward its free end,
Clamping the tool unit ( 20 ) on the press frame ( 22 ) by means of a clamping device ( 90 ), and
Retracting the at least one positioning body ( 83 ) out of the positioning recess ( 85 ) on the tool unit ( 20 ).
21. The method according to claim 20 , wherein the tool unit ( 20 ) comprises the first tool ( 45 ) and the second tool ( 46 ) and that the second tool ( 46 ) is movably coupled by means of a coupling device ( 68 ) with a ram ( 27 ) of the press ( 21 ) subsequent to positioning and/or aligning the tool unit ( 20 ) relative to the press frame ( 22 ).