IP Library Granted Patent US 12,227,418
Granted Patent B2
US 12,227,418 · App. 17/502,459 · Granted Feb 18, 2025

Method of recycling carbon fibers

Inventor: Hiroshi Urayama (Nagoya, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
C01B32/05B29B17/0206B29B2017/0293B29K2307/04B29L2031/7172
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Quick Facts
Patent No.
US 12,227,418
App. No.
17/502,459
Granted
Feb 18, 2025
Kind
B2
Abstract

An object of the present disclosure is to provide a method of recycling carbon fibers that allows efficiently obtaining carbon fibers suitable for reuse. An embodiment is the method of recycling carbon fibers that includes: preparing a carbon fiber reinforced plastic molded product containing a carbon fiber reinforced plastic containing a carbon fiber and a resin; performing a process of at least one of a heating process or an ultraviolet irradiation process on the carbon fiber reinforced plastic molded product; and removing the resin after the process from the carbon fiber by injecting a first liquid to at least the carbon fiber of the carbon fiber reinforced plastic molded product after the process.

Claims (27)

1. A method of recycling carbon fibers comprising:

preparing a carbon fiber reinforced plastic molded product containing a carbon fiber reinforced plastic containing a carbon fiber and a resin;

performing a process of at least one of a heating process or an ultraviolet irradiation process on the carbon fiber reinforced plastic molded product; and

after the process, removing the resin after the process from the carbon fiber by applying a first liquid to at least the carbon fiber of the carbon fiber reinforced plastic molded product.

2. The method according to claim 1 comprising

immersing the carbon fiber reinforced plastic molded product in a second liquid after the process,

wherein the immersing is performed at least one of before or simultaneously with the removing of the resin step.

3. The method according to claim 1 ,

wherein the first liquid is applied to the carbon fiber reinforced plastic molded product.

4. The method according to claim 1 ,

wherein the first liquid is applied to the carbon fiber drawn from the carbon fiber reinforced plastic molded product.

5. The method according to claim 1 ,

wherein a nozzle pressure for injecting the first liquid is 1 MPa or more.

6. The method according to claim 1 ,

wherein the first liquid is at least one liquid selected from an acidic solution, an organic solvent, a hydrogen peroxide solution, or an ionic liquid.

7. The method according to claim 2 ,

wherein the second liquid is at least one liquid selected from an acidic solution, an organic solvent, a hydrogen peroxide solution, or an ionic liquid.

8. The method according to claim 6 ,

wherein the organic solvent is at least one organic solvent selected from an aliphatic hydrocarbon-based solvent, an aromatic hydrocarbon-based solvent, an alcohol-based solvent, a ketone-based solvent, an ether-based solvent, an amide-based solvent, and an ester-based solvent.

9. The method according to claim 1 ,

wherein the first liquid has a temperature of from 0 to 100° C.

10. The method according to claim 2 ,

wherein the second liquid has a temperature of from 0 to 100° C.

11. The method according to claim 1 ,

wherein the heating process is a process that heats the carbon fiber reinforced plastic molded product at a temperature of 400° C. or more.

12. The method according to claim 1 ,

wherein the heating process is performed with air purged.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2021
From: URAYAMA, HIROSHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 057824/0622 →
Priority Claims (1)
JP 2020-194000 · Nov 24, 2020 · national
Continuity (1)
Related Publication 20220162072A1 · May 26, 2022
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