IP Library Granted Patent US 12,481,298
Granted Patent B2
US 12,481,298 · App. 17/502,779 · Granted Nov 25, 2025

Control system for one or more ablutionary devices

Inventors: Barry Steven Hobbs (Cheltenham, GB); Mark Frederick Florencio Barton (Cheltenham, GB)
Assignee: Kohler Mira Limited
G05D23/1393E03C1/023E03C1/041G05D23/1353E03C1/0408
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Quick Facts
Patent No.
US 12,481,298
App. No.
17/502,779
Granted
Nov 25, 2025
Kind
B2
Abstract

A control system for one or more ablutionary devices includes a mixer valve having a first inlet and a second inlet configured to receive a supply of hot and cold water, and an outlet configured to output cold water, hot water or a mixture thereof as an output stream for suppling water to the one or more ablutionary devices downstream of the mixer valve; and a controller. The controller is configured obtain one or more current operating signals related to the flow rate of the output stream produced by the mixer valve and compare each of the one or more current operating signals to a corresponding historical operating signal, the historical operating signal being an operating signal previously obtained by the controller, and to generate a diagnostic signal based on the comparison.

Claims (41)

1 . A control system for one or more ablutionary devices, comprising:

a mixer valve having a first inlet and a second inlet configured to receive a supply of hot and cold water, and an outlet configured to output cold water, hot water, or a mixture thereof as an output stream for supplying water to the one or more ablutionary devices downstream of the mixer valve, wherein the mixer valve comprises first and second valve members forming first and second flow control valves arranged to control flow between the inlets and the outlet; and

a controller configured to:

control the mixer valve during use according to one or more target output water properties of the output stream, the one or more target output water properties being set by the user of the one or more ablutionary devices, by controlling the position of the valve members in order to control the output stream;

obtain two or more current operating signals related to a flow rate of the output stream produced by the mixer valve, the one or more operating signals including a current target or current actual position of both of the valve members;

compare each of the two or more current operating signals to a corresponding historical operating signal, the historical operating signal being an operating signal previously obtained by the controller, the corresponding historical operating signal being a corresponding historical target or actual position of both of the valve members; and

generate a diagnostic signal based on the two or more comparisons;

wherein after the diagnostic signal is generated, the controller:

transmits the diagnostic signal to at least one of a user interface and a remote device, and

adjusts the flow rate of the output stream based on the generated diagnostic signal.

2 . The control system of claim 1 , further comprising a flow rate sensor arranged to generate a flow rate signal indicative of the rate of flow of water flowing in the output stream, wherein the two or more current operating signals include a current flow rate signal obtained from the flow rate sensor and the corresponding historical operating signal is a historical flow rate signal previously obtained from the flow rate sensor.

3 . The control system of claim 2 , wherein the controller is configured to generate the diagnostic signal if the two or more comparisons indicate that the current flow rate is less than, or less than a threshold proportion of, the historical flow rate.

4 . The control system of claim 1 , wherein the controller is configured to generate the diagnostic signal if the two or more comparisons indicate that the first, second, or both control valves are currently open more than, or greater than a threshold amount more than, at the corresponding historical target or actual positions of the valve members.

5 . The control system of claim 1 , wherein the controller is arranged to store at least one operating signal to act as a historical operating signal in order to perform the two or more comparisons.

6 . The control system of claim 5 , wherein the controller is configured to store the current operating signal on which the two or more comparisons are based to act as a historical operating signal for use in later comparisons.

7 . The control system of claim 1 , wherein the current operating signal has an associated operating condition, and wherein the controller is arranged to compare a current operating signal with a historical operating signal that has the same or similar associated operating condition.

8 . The control system of claim 1 , wherein the historical operating signal on which the two or more comparisons are based relates to operation of the ablutionary device during the installation and/or calibration of the control system and ablutionary device.

9 . The control system of claim 1 , wherein the controller is further configured to control the mixer valve in response to the diagnostic signal.

10 . The control system of claim 9 , wherein the controller is arranged to control the mixer valve to at least temporarily reduce the flow rate or target flow rate of hot and/or cold water through the mixer valve or change the one or more target output water properties in response to the diagnostic signal.

11 . The control system of claim 1 , wherein the controller is further configured to send the diagnostic signal to a user interface and/or a remote device for display and/or storage.

12 . The control system of claim 1 , wherein the controller further comprises a memory, and the controller is arranged to store the diagnostic signal in the memory.

13 . A method performed by the control system of an ablutionary device, the control system comprising a mixer valve having a first inlet and a second inlet configured to receive a supply of hot and cold water, and an outlet configured to output cold water, hot water, or a mixture thereof as an output stream for supplying water to the one or more ablutionary devices downstream of the mixer valve, wherein the mixer valve comprises first and second valve members forming first and second flow control valves arranged to control flow between the inlets and the outlet, the method comprising:

controlling the mixer valve during use according to one or more target output water properties of the output stream, the one or more target output water properties being set by the user of the one or more ablutionary devices, by controlling the position of the valve members in order to control the output stream;

obtaining two or more current operating signals related to the flow rate of the output stream produced by the mixer valve, the one or more operating signals including a current target or current actual position of both of the valve members;

comparing each of the two or more current operating signals to a corresponding historical operating signal, the historical operating signal being a previously obtained operating signal, the corresponding historical operating signal being a corresponding historical target or actual position of both of the valve members; and

generating a diagnostic signal based on the two or more comparisons;

wherein after the diagnostic signal is generated, the controller:

transmits the diagnostic signal to at least one of a user interface and a remote device, and

adjusts the flow rate of the output stream based on the generated diagnostic signal.

14 . The method of claim 13 , wherein the two or more current operating signals include a current flow rate signal indicative of the rate of flow of water flowing in the output stream and the corresponding historical operating signal is a historical flow rate signal.

15 . The method of claim 14 , wherein the diagnostic signal is generated if the two or more comparisons indicate that the current flow rate is less than, or less than a threshold proportion of, the historical flow rate.

16 . The method of claim 13 , wherein the diagnostic signal is generated if the two or more comparisons indicate that the first, second, or both flow control valves are currently open more than, or greater than a threshold amount more than, at the corresponding historical target or actual valve member positions.

17 . The method of claim 13 , further comprising storing at least one operating signal to act as a historical operating signal in order to perform the two or more comparisons.

18 . The method of claim 17 , wherein storing at least one operating signal comprises storing the current operating signal on which the two or more comparisons are based to act as a historical operating signal for use in later comparisons.

19 . The method of claim 13 , wherein the current operating signal has an associated operating condition, and wherein comparing the two or more current operating signals comprises comparing a current operating signal with a historical operating signal that has the same or similar associated operating condition.

20 . The method of claim 13 , wherein the historical operating signal on which the two or more comparisons are based relates to operation of the ablutionary device during the installation and/or calibration of the control system and ablutionary device.

21 . The method of claim 13 , further comprising controlling the mixer valve in response to the diagnostic signal.

22 . The method of claim 21 , wherein controlling the mixer valve comprises controlling the mixer valve to at least temporarily reduce the flow rate or target flow rate of hot and/or cold water through the mixer valve or change the one or more target output water properties in response to the diagnostic signal.

23 . The method of claim 13 , further comprising any one or more of:

sending the diagnostic signal to a user interface and/or a remote device for display and/or storage; and

storing the diagnostic signal in a local memory of the controller.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2021
From: HOBBS, BARRY STEVEN; BARTON, MARK FREDERICK FLORENCIO
To: KOHLER MIRA LIMITED
Reel/Frame 058044/0966 →
Priority Claims (1)
GB 2016539 · Oct 19, 2020 · national
Continuity (1)
Related Publication 20220121229A1 · Apr 21, 2022
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