IP Library › Granted Patent US 11,895,826
Granted Patent B2
US 11,895,826 · App. 17/503,662 · Granted Feb 6, 2024

Method for preparing semiconductor device structure with air gap

Inventor: Chin-Te Kuo (New Taipei, TW)
Assignee: NANYA TECHNOLOGY CORPORATION
H10B12/37H01L21/764H01L21/76224H10B12/056H10B12/36H10B12/485H10B12/488
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Quick Facts
Patent No.
US 11,895,826
App. No.
17/503,662
Granted
Feb 6, 2024
Kind
B2
Abstract

A method for preparing a semiconductor device structure includes forming a first fin structure and a second fin structure over a semiconductor substrate, forming an isolation structure over the semiconductor substrate, partially removing the first fin structure and the second fin structure to form a recessed portion of the first fin structure and a recessed portion of the second fin structure, epitaxially growing a first source/drain (S/D) structure over the recessed portion of the first fin structure and a second S/D structure over the recessed portion of the second fin structure, partially removing the isolation structure through the first opening to form a second opening, and forming a contact etch stop layer (CESL) over the first S/D structure and the second S/D structure such that an air gap is formed and sealed in the first opening and the second opening.

Claims (17)

1. A method for preparing a semiconductor device structure, comprising:

forming a first fin structure and a second fin structure over a semiconductor substrate;

forming an isolation structure over the semiconductor substrate, wherein the first fin structure and the second fin structure protrude from the isolation structure;

partially removing the first fin structure and the second fin structure to form a recessed portion of the first fin structure and a recessed portion of the second fin structure;

epitaxially growing a first source/drain (S/D) structure over the recessed portion of the first fin structure and a second S/D structure over the recessed portion of the second fin structure, wherein the first S/D structure is separated from the second S/D structure by a first opening;

partially removing the isolation structure through the first opening to form a second opening; and

forming a contact etch stop layer (CESL) over the first S/D structure and the second S/D structure such that an air gap is formed and sealed in the first opening and the second opening.

2. The method for preparing a semiconductor device structure of claim 1 , wherein a top surface and a sidewall of the recessed portion of the first fin structure protrude from the isolation structure before the first S/D structure is epitaxially grown.

3. The method for preparing a semiconductor device structure of claim 1 , wherein a width of the first opening increases from a top portion of the first opening to a bottom portion of the first opening, and a width of the second opening decreases from a top portion of the second opening to a bottom portion of the second opening.

4. The method for preparing a semiconductor device structure of claim 1 , wherein a sidewall of the isolation structure is exposed in the second opening.

5. The method for preparing a semiconductor device structure of claim 4 , wherein the CESL extends into the first opening and the second opening, and the sidewall of the isolation structure is covered by the CESL.

6. The method for preparing a semiconductor device structure of claim 1 , further comprising:

forming a first word line and a second word line across the first fin structure and the second fin structure, wherein the first S/D structure, the second S/D structure, and the air gap are between the first word line and the second word line; and

epitaxially growing a third S/D structure over another recessed portion of the first fin structure, wherein the first word line is between the first S/D structure and the third S/D structure, and the third S/D structure is electrically connected to a deep trench capacitor.

7. The method for preparing a semiconductor device structure of claim 1 , further comprising:

removing a portion of the CESL over the first S/D structure; and

forming a bit line contact over the first S/D structure, wherein the first S/D structure is electrically connected to a bit line through the bit line contact.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2021
From: KUO, CHIN-TE
To: NANYA TECHNOLOGY CORPORATION
Reel/Frame 057819/0492 →
Continuity (2)
Division 16654497 · Oct 16, 2019
Related Publication 20220037331A1 · Feb 3, 2022