IP Library › Granted Patent US 12,293,864
Granted Patent B2
US 12,293,864 · App. 17/504,330 · Granted May 6, 2025

Coil component and manufacturing method therefor

Inventors: Nobuyuki Okuzawa (Tokyo, JP); Kazuhiko Ito (Tokyo, JP); Munehiro Takaku (Tokyo, JP); Junichiro Urabe (Tokyo, JP)
Assignee: TDK CORPORATION
H01F27/2823H01F5/003H01F17/0006H01F17/02H01F27/292H01F27/327H01F41/127H01F2017/004
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Quick Facts
Patent No.
US 12,293,864
App. No.
17/504,330
Granted
May 6, 2025
Kind
B2
Abstract

Disclosed herein is a coil component that includes a coil pattern embedded in an element body and helically wound in a plurality of turns. The element body includes a support body having a cavity formed therein and a first insulating layer stacked on the support body so as to cover the cavity, thereby forming a hollow space inside the element body. The coil pattern includes a plurality of first sections formed along an inner wall of the cavity and a plurality of second sections formed on the first insulating layer. One ends of the plurality of first sections are connected respectively to their corresponding one ends of the plurality of second sections. The other ends of the plurality of first sections are connected respectively to their corresponding other ends of the plurality of second sections.

Claims (19)

1. A coil component comprising:

an element body;

a coil pattern embedded in the element body and helically wound in a plurality of turns; and

first and second terminal electrodes provided on a surface of the element body and connected respectively to one and other ends of the coil pattern,

wherein the element body includes a support body having a cavity formed therein and a first insulating layer stacked on the support body so as to cover the cavity, thereby forming a hollow space inside the element body,

wherein the coil pattern includes a plurality of first sections formed along an inner wall of the cavity and a plurality of second sections formed on the first insulating layer,

wherein one ends of the plurality of first sections are connected respectively to their corresponding one ends of the plurality of second sections,

wherein other ends of the plurality of first sections are connected respectively to their corresponding other ends of the plurality of second sections,

wherein the first insulating layer is made of a resin-based insulating material,

wherein the element body further includes a third insulating layer made of a resin-based insulating material and covering the first insulating layer so as to embed the plurality of second sections therein,

wherein the first and second terminal electrodes are provided on the third insulating layer, and

wherein the resin-based insulating material constituting the third insulating layer is lower in relative permittivity than the resin-based insulating material constituting the first insulating layer.

2. The coil component as claimed in claim 1 ,

wherein the element body further includes a second insulating layer that covers the inner wall of the cavity, and

wherein the first sections of the coil pattern are provided on the inner wall of the cavity through the second insulating layer.

3. The coil component as claimed in claim 2 , wherein the support body is made of silicon.

4. The coil component as claimed in claim 1 , wherein the resin-based insulating material constituting the first insulating layer is added with filler.

5. The coil component as claimed in claim 1 , wherein the first and second terminal electrodes are arranged along an axial direction of the coil pattern.

6. The coil component as claimed in claim 5 , wherein the first and second terminal electrodes are formed on the surface of the element body parallel to the axial direction without being formed on another surface thereof perpendicular to the axial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2021
From: OKUZAWA, NOBUYUKI; ITO, KAZUHIKO; TAKAKU, MUNEHIRO; URABE, JUNICHIRO
To: TDK CORPORATION
Reel/Frame 057851/0661 →
Priority Claims (1)
JP 2020-177881 · Oct 23, 2020 · national
Continuity (1)
Related Publication 20220130595A1 · Apr 28, 2022
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