IP Library Granted Patent US 12,070,039
Granted Patent B2
US 12,070,039 · App. 17/506,445 · Granted Aug 27, 2024

Frozen dough product and method for making the same

Inventors: Rongxuan Cai (Marshall, MN); Stacey Fowler Meittunen (Edina, MN)
Assignee: SFC Global Supply Chain, Inc.
A21D15/02A21D8/025A21D8/047A21D10/025A21D13/00A21D13/22
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Quick Facts
Patent No.
US 12,070,039
App. No.
17/506,445
Granted
Aug 27, 2024
Kind
B2
Abstract

A proofed frozen dough includes a dough mixture of flour, water, and optionally additives; gas bubbles dispersed throughout the dough matrix; a spent yeast component; and a preserved yeast component. According to some aspects, the preserved yeast component includes encapsulated yeast, fat-coated yeast, non-hydrated active dry yeast, non-hydrated instant yeast, non-hydrated semi-dry yeast, non-hydrated frozen yeast, or a combination thereof. A frozen dough product can be prepared by mixing dough ingredients to produce a dough composition, where the dough ingredients include water, flour, a first yeast, and a second yeast; proofing the dough, where during proofing the first yeast is spent and the second yeast is preserved; and freezing the dough after proofing.

Claims (31)

1. A proofed frozen dough comprising:

(a) a dough mixture of flour, water, and optionally additives, the dough mixture defining a dough matrix;

(b) gas bubbles dispersed throughout the dough matrix;

(c) a spent yeast component; and

(d) a preserved yeast component, wherein the preserved yeast component comprises 80-90% yeast.

2. The proofed frozen dough of claim 1 , wherein the proofed frozen dough comprises about 1 wt. % to about 8 wt. % of the spent yeast component.

3. The proofed frozen dough of claim 1 , wherein the spent yeast component comprises yeast from cream yeast, compressed yeast, semi-dry yeast, frozen yeast, active dry yeast, instant yeast, or a combination thereof.

4. The proofed frozen dough of claim 3 , wherein the spent yeast component has been spent during proofing.

5. The proofed frozen dough of claim 1 , wherein the spent yeast component has a yeast vitality of less than 25% of its initial vitality.

6. The proofed frozen dough of claim 1 , wherein the preserved yeast component has a yeast vitality of at least 50% of its initial vitality.

7. The proofed frozen dough of claim 1 , wherein the proofed frozen dough comprises about 0.1 wt. % to about 2 wt. % of the preserved yeast component.

8. The proofed frozen dough of claim 1 , wherein the preserved yeast component comprises encapsulated yeast, fat-coated yeast, non-hydrated active dry yeast, non-hydrated instant yeast, non-hydrated semi-dry yeast, non-hydrated frozen yeast, or a combination thereof.

9. The proofed frozen dough of claim 1 , wherein the proofed frozen dough has a volume, and wherein the gas bubbles make up about 30% to about 90% of the volume of the frozen dough.

10. The proofed frozen dough of claim 1 , wherein the proofed frozen dough has a density of about 0.2 g/cm 3 to about 0.5 g/cm 3 .

11. The proofed frozen dough of claim 1 , wherein the gas bubbles comprise gas produced by the spent yeast component during proofing.

12. The proofed frozen dough of claim 1 , wherein the proofed frozen dough is in its final shape and form for baking.

13. A method for making a frozen dough product, the method comprising:

(a) mixing dough ingredients to produce a dough composition, the dough ingredients comprising:

i. water;

ii. flour;

iii. a first yeast, wherein the first yeast is a spent yeast component; and

iv. a second yeast, wherein the second yeast is a preserved yeast component comprising 80-90% yeast;

(b) proofing the dough, wherein during proofing the first yeast is spent and the second yeast is preserved; and

(c) freezing the dough after proofing.

14. The method of claim 13 , wherein at least 60% of the first yeast is spent during proofing.

15. The method of claim 13 , wherein at least 50% of the second yeast is preserved during proofing.

16. The method of claim 13 , wherein the dough ingredients comprise about 1% to about 8% of the first yeast.

17. The method of claim 13 , wherein the dough ingredients comprise about 0.1% to about 2% of the second yeast.

18. The method of claim 13 , wherein the second yeast is different from the first yeast.

19. The method of claim 13 , wherein the second yeast comprises encapsulated yeast, fat coated yeast, non-hydrated active dry yeast, non-hydrated instant yeast, non-hydrated semi-dry yeast, non-hydrated frozen yeast, or a combination thereof.

20. The method of claim 13 , wherein the mixing comprises mixing the water, flour, and first yeast for a first period of time, adding the second yeast and mixing the dough ingredients for a second period of time, wherein the first period of time is longer than the second period of time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2021
From: CAI, RONGXUAN; MEITTUNEN, STACEY FOWLER
To: SFC GLOBAL SUPPLY CHAIN, INC.
Reel/Frame 057854/0460 →
Continuity (3)
Continuation 15352183 · Nov 15, 2016
Provisional Application 62257516 · Nov 19, 2015
Related Publication 20220039406A1 · Feb 10, 2022