Power transmission device
View Patent ↗A power transmission device is provided to provide a 6 forward and 1 reverse transmission capable of smoothly performing 6 forward and 1 reverse or 4 forward and 1 reverse shifting. The power transmission device includes: a first shift input unit in which a reverse clutch and a first shift high clutch are provided at both ends and a first shift low gear is installed to be constrained by a first shift one-way gearing in one direction so that a driving force from a power input unit is transmitted thereto; a firs shift output unit to which a driving force from the first shift input unit is transmitted; a reverse input gear unit to which a reverse driving force from the first shift input unit is transmitted; a second shift input unit in which a second shift middle clutch is provided at one side end and a second shift low gear is installed to be constrained by a second shift one-way bearing in one direction so that a driving force from the first shift output unit is transmitted thereto; a forward idle gear unit connected to and installed at the first shift output unit and the second shift input unit to transmit a driving force from the first shift output unit to the second shift input unit; and a second shift output unit installed so that a reverse driving force by the reverse input gear unit and a forward driving force by the second shift input unit are transmitted thereto.
1. A power transmission device comprising:
a first shift input unit in which a first shift low gear is connected to and installed at a first shift input shaft so as to be constrained by a first shift one-way bearing in one direction, a first shift input gear receiving a driving force from a power generating unit is integrally installed at the first shift input shaft, and a reverse clutch for clutching a first shift reverse gear to the first shift input shaft and a first shift high clutch for clutching a first shift high gear to the first shift input shaft are connected to and installed at both ends of the first shift input shaft;
a first shift output unit connected and installed so that a driving force from the first shift low gear or the first shift high gear of the first shift input unit is transmitted thereto;
a reverse input gear unit connected and installed so that a reverse driving force from the first shift reverse gear of the first shift input unit is transmitted thereto;
a second shift input unit in which a second shift input gear receiving a driving force from the first shift output unit is integrally installed at the second shift input shaft, a second shift low gear is connected to the second shift input shaft so as to be constrained by a second shift one-way bearing in one direction, and a second shift middle clutch clutching a second shift middle gear to the second shift input shaft is connected to one end of the second shift input shaft;
a forward idle gear unit connected to and installed at the first shift output unit and the second shift input unit so that a driving force from the first shift output unit is transmitted to the second shift input unit; and
a second shift output unit connected and installed so that a reverse driving force by the reverse input gear unit and a forward driving force by the second shift input unit are transmitted thereto, to perform a forward or reverse output,
wherein shifting of four (4) forward speeds is selectively performed according to whether the first shift high clutch and the second shift middle clutch perform clutching, and shifting of one (1) reverse speed is performed according to an operation of the reverse clutch.
2. The power transmission device of claim 1 , wherein
the first and second shift low gears are connected to and installed at the first and second shift input shafts by the first and second shift one-way bearings, respectively, so that a rotational force from the first and second shift input shafts are transmitted thereto when a power input unit is driven in a forward direction.
3. The power transmission device of claim 1 , wherein
the first shift input unit includes:
the first shift input shaft;
the first shift input gear integrally rotated at the first shift input shaft and engaged with an output gear of the power input unit;
the first shift low gear installed at the first shift input shaft to be supported by the first shift one-way bearing;
the reverse clutch connected to and installed at one end of the first shift input shaft;
the first shift reverse gear installed to be rotated integrally with the first shift input shaft by an operation of the reverse clutch;
the first shift high clutch connected to and installed at the other end of the first shift input shaft; and
the first shift high gear installed to be integrally rotated with the first shift input shaft by an operation of the first shift high clutch.
4. The power transmission device of claim 1 , wherein
the first shift low gear has the number of gear teeth less than that of the first shift high gear.
5. The power transmission device of claim 1 , wherein
the first shift output unit includes:
a first shift output shaft;
a first shift low output gear integrally rotated at the first shift output shaft and engaged with the first shift low gear;
a first shift high output gear integrally rotated at the first shift output shaft and engaged with the first shift high gear; and
a first shift output gear rotated at the first shift output shaft and transmitting power to the forward idle gear unit.
6. The power transmission device of claim 1 , wherein
the second shift input unit includes:
the second shift input shaft;
the second shift input gear integrally rotated at the second shift input shaft and engaged with a forward idle gear of the forward idle gear unit;
the second shift low gear installed at the second shift input shaft so as to be supported by the second shift one-way bearing;
the second shift middle clutch connected to and installed at the other end of the second shift input shaft; and
the second shift middle gear installed to be integrally rotated with the second shift input shaft by an operation of the second shift middle clutch.
7. The power transmission device of claim 1 , wherein the second shift low gear has the number of teeth less than that of the second shift middle gear.
8. The power transmission device of claim 1 , wherein
the reverse input gear unit includes:
a reverse gear input shaft;
a reverse input gear integrally rotated at the reverse gear input shaft and engaged with the first shift reverse gear; and
a reverse output gear integrally rotated with the reverse gear input shaft and connected to the second shift reverse output gear of the second shift output unit,
wherein the forward idle gear unit includes an idle gear shaft and a forward idle gear integrally rotated at the idle gear shaft and engaged with the first shift output gear and the second shift input gear.
9. The power transmission device of claim 1 , further comprising:
a second shift low output gear integrally rotated at the second shift output shaft and engaged with the second shift low gear;
a second shift middle output gear integrally rotated at the second shift output shaft and engaged with the second shift middle gear; and
a second shift reverse output gear integrally rotated at the second shift output shaft and connected to the reverse output gear.
10. The power transmission device of claim 1 , wherein
the second shift input unit includes:
the second shift input shaft;
the second shift input gear integrally rotated at the second shift input shaft and engaged with the forward idle gear of the forward idle gear unit;
the second shift low gear installed at the second shift input shaft so as to be supported by the second shift one-way bearing;
a second shift high clutch connected to and installed at one end of the second shift input shaft;
a second shift high gear installed to be integrally rotated with the second shift input shaft by an operation of the second shift high clutch;
the second shift middle clutch connected to and installed at the other end of the second shift input shaft; and
the second shift middle gear installed to be integrally rotated with the second shift input shaft by an operation of the second shift middle clutch,
wherein
the second shift output unit includes:
a second shift output shaft;
a second shift low output gear integrally rotated at the second shift output shaft and engaged with the second shift low gear;
a second high output gear integrally rotated at the second shift output shaft and engaged with the second shift high gear;
a second shift middle output gear integrally rotated at the second shift output shaft and engaged with the second shift middle gear; and
a second shift reverse output gear integrally rotated at the second shift output shaft and connected to the reverse output gear.
11. The power transmission device of claim 10 , wherein
The numbers of gear teeth of the second shift low gear, the second shift middle gear, and the second shift high gear are in order of the second shift high gear >the second shift middle gear >the second shift low gear.
12. The power transmission device of claim 10 , wherein
the second shift output unit is installed so that the second shift middle output gear and the second shift output shaft are connected by an output one-way bearing, and
the output one-way bearing is installed so that a rotational force from the second shift middle output gear is transmitted to the second shift output shaft when power from an external power source is input in a forward direction.
13. The power transmission device of claim 1 , wherein
a differential gear assembly is further installed so as to be connected to the second shift output unit,
the second shift output unit is installed so that the second shift output gear is integrally rotated at the second shift output shaft, and
a ring gear of the differential gear assembly is coupled to the second shift output gear so that a driving force from the second shift output unit is transmitted to the differential gear assembly.