IP Library › Granted Patent US 11,718,184
Granted Patent B2
US 11,718,184 · App. 17/514,213 · Granted Aug 8, 2023

Resolver offset detection

Inventors: Jonathan Hair (Royal Oak, MI); Jonathan Andrew Butcher (Farmington, MI); Mohammad Sameer Khan (Windsor, CA); Brendan F. Diamond (Grosse Pointe, MI)
Assignee: Ford Global Technologies, LLC
B60L15/20G05B19/351H02K24/00B60L2240/421B60L2240/423G05B2219/42074
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Quick Facts
Patent No.
US 11,718,184
App. No.
17/514,213
Granted
Aug 8, 2023
Kind
B2
Abstract

A vehicle includes an electric machine having a rotor and a stator, a resolver that measures a position of the rotor relative to the stator, and a controller. The controller, based on the position and a resolver offset, injects a first current having only a d-axis component into the electric machine, and responsive to detecting a first motion output of the electric machine being greater than a threshold, adjusts the resolver offset according to a magnitude and direction of the first motion output.

Claims (25)

1. A vehicle comprising:

an electric machine having a rotor and a stator;

a resolver configured to measure a position of the rotor relative to the stator; and

a controller programmed to,

based on the position and a resolver offset, inject a first current having only a d-axis component into the electric machine, and

responsive to detecting a first motion output of the electric machine being greater than a threshold, adjust the resolver offset according to a magnitude and direction of the first motion output, wherein the first motion output includes at least one of a speed output or a torque output.

2. The vehicle of claim 1 , wherein the controller is further programmed to, based on the position and the resolver offset as adjusted, inject a second current having only a d-axis component into the electric machine.

3. The vehicle of claim 2 , wherein the controller is further programmed to, responsive to detecting a second motion output of the electric machine being greater than the threshold, further adjust the resolver offset according to a magnitude and direction of the second motion output.

4. The vehicle of claim 3 , wherein the controller is further programmed to responsive to the magnitude of the second motion output being less than the magnitude of the first motion output, inject a third current having an increased magnitude from the second current into the electric machine.

5. The vehicle of claim 2 , wherein the controller is further programmed to normalize a plurality of motion outputs of the electric machine.

6. The vehicle of claim 1 , wherein the controller is further programmed to adjust the resolver offset according to a magnitude of the first current.

7. The vehicle of claim 1 , wherein the controller is further programmed to adjust the resolver offset according to a magnitude of the first current based on a lookup table.

8. A method for controlling an electric machine of a vehicle comprising:

while the vehicle is parked, repeatedly injecting current into the electric machine having only a d-axis component until motion output of a rotor of the electric machine corresponding to the current is less than a threshold.

9. The method of claim 8 , wherein the motion output is speed output or torque output.

10. The method of claim 8 further comprising updating a resolver offset based on the motion output.

11. A device for measuring a resolver offset of a resolver of an electric machine of a vehicle, the device comprising:

a controller programmed to, responsive to a resolver offset testing condition being met, command that a first current having only a d-axis component be injected into the electric machine, and responsive to detecting a first motion output of the electric machine being greater than a threshold, adjust the resolver offset according to a magnitude and direction of the first motion output.

12. The device of claim 11 , wherein the controller is further programmed to, based on resolver offset as adjusted, inject a second current having only a d-axis component into the electric machine.

13. The device of claim 12 , wherein the controller is further programmed to, responsive to detecting a second motion output of the electric machine being greater than the threshold, further adjust the resolver offset according to a magnitude and direction of the second motion output.

14. The device of claim 13 , wherein the controller is further programmed to responsive to the magnitude of the second motion output being less than the magnitude of the first motion output, inject a third current having an increased magnitude from the second current into the electric machine.

15. The device of claim 12 , wherein the controller is further programmed to normalize a plurality of motion outputs of the electric machine.

16. The device of claim 11 , wherein the first motion output includes at least one of a speed output or a torque output.

17. The device of claim 11 , wherein the controller is further programmed to adjust the resolver offset according to a magnitude of the first current.

18. The device of claim 11 , wherein the controller is further programmed to adjust the resolver offset according to a magnitude of the first current based on a lookup table.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2021
From: HAIR, JONATHAN; BUTCHER, JONATHAN ANDREW; KHAN, MOHAMMAD SAMEER; DIAMOND, BRENDAN F.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 057963/0731 →
Continuity (1)
Related Publication 20230137049A1 · May 4, 2023
Cited By (1)
US 12,633,853