IP Library Granted Patent US 11,676,773
Granted Patent B2
US 11,676,773 · App. 17/518,690 · Granted Jun 13, 2023

Carbon-titania nanocomposite thin films and applications of the same

Inventors: Yu Teng Liang (Chicago, IL); Baiju K. Vijayan (Kerala, IN); Kimberly A. Gray (Evanston, IL); Mark C. Hersam (Wilmette, IL)
Assignee: NORTHWESTERN UNIVERSITY
H01G9/2022B01J35/004B82Y30/00B82Y40/00C01B32/19C01B32/192C01G23/053C09D11/52H01L21/00B01J21/18C01P2004/03C01P2004/04C01P2004/24Y02E10/542Y02P70/50
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Quick Facts
Patent No.
US 11,676,773
App. No.
17/518,690
Granted
Jun 13, 2023
Kind
B2
Abstract

In one aspect of the invention, a dye sensitized solar cell has a counter-electrode including carbon-titania nanocomposite thin films made by forming a carbon-based ink; forming a titania (TiO 2 ) solution; blade-coating a mechanical mixture of the carbon-based ink and the titania solution onto a substrate; and annealing the blade-coated substrate at a first temperature for a first period of time to obtain the carbon-based titania nanocomposite thin films. In certain embodiments, the carbon-based titania nanocomposite thin films may include solvent-exfoliated graphene titania (SEG-TiO 2 ) nanocomposite thin films, or single walled carbon nanotube titania (SWCNT-TiO 2 ) nanocomposite thin films.

Claims (22)

1. A dye sensitized solar cell, comprising:

a counter-electrode comprising carbon-titania nanocomposite thin films that are made by:

forming a carbon-based ink, wherein the carbon-based ink comprises a concentrated solvent-exfoliated graphene (SEG) ink;

forming a titania solution containing titanium dioxide (TiO 2 );

blade-coating a mechanical mixture of the concentrated SEG ink and the titania solution onto a substrate; and

annealing the blade-coated substrate at a first temperature for a first period of time to obtain the SEG-TiO nanocomposite thin films,

wherein the SEG-TiO 2 nanocomposite thin films comprise a homogenous structure and a porous network of SEG nanoplatelets decorated with TiO 2 particles, wherein the SEG nanoplatelets and the TiO 2 particles are non-covalently bonded to each other in the SEG-TiO 2 nanocomposite thin films, and wherein the SEG-TiO 2 nanocomposite thin films comprises 0.25-2.15 weight % of the SEG; and

wherein the SEG nanoplatelets are characterized with a first intensity ratio of a peak intensity at a D-band at about 1350 cm −1 to a peak intensity at a G-band at about 1590 cm −1 of a Raman spectrum of the SEG nanoplatelets, which is a measure of a relative concentration of sp 3 hybridized defects compared to sp 2 hybridized graphene domains, wherein the first intensity ratio has an average value of 0.17.

2. The dye sensitized solar cell of claim 1 , wherein the first temperature is about 350-450° C., and the first period of time is about 20-45 minutes.

3. The dye sensitized solar cell of claim 1 , wherein the forming of the concentrated SEG ink comprises:

adding natural graphite to an ethyl-cellulose (EC)-ethanol solution to form a second graphite solution;

sonicating the second graphite solution at a second frequency for a fourth period of time;

centrifuging the sonicated second graphite solution for a fifth period of time at a second rotation speed to obtain a SEG supernatant; and

disposing the SEG supernatant in terpineol to perform solvent exchange and to form the concentrated SEG ink.

4. The dye sensitized solar cell of claim 3 , wherein the fourth period of time is about 2.5-3.5 hours, the first frequency is about 30-50 kHz, the fifth period of time is about 3-6 hours, and the second rotation speed is about 6000-9000 rpm.

5. The dye sensitized solar cell of claim 1 , wherein the titania solution comprises a titania nanosheet (TiNS) ink.

6. The dye sensitized solar cell of claim 5 , wherein the forming of the TiNS ink comprises:

mixing a third amount of titanium butoxide with a fourth amount of hydrofluoric acid for a seventh period of time to form a mixed solution;

heating the mixed solution at a second temperature for an eighth period of time under hydrothermal conditions; and

rinsing the heated mixed solution to obtain the TiNS ink.

7. The dye sensitized solar cell of claim 6 , wherein the third amount is about 15-25 ml, the fourth amount is about 2.5-3.2 ml, the seventh period of time is about 20-45 minutes, the second temperature is about 175-225° C., and the eighth period of time is about 20-28 hours.

8. The SEG-TiO 2 nanocomposite thin film of claim 1 , wherein a second intensity ratio of a peak intensity at a D-band at about 1350 cm −1 to a peak intensity at a G-band at about 1590 cm −1 of a Raman spectrum of the SEG-TiO 2 nanocomposite thin film is less than 1.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jan 9, 2024
From: NORTHWESTERN UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 066242/0416 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LIANG, YU TENG; VIJAYAN, BAIJU K.; GRAY, KIMBERLY A.; HERSAM, MARK C.
To: NORTHWESTERN UNIVERSITY
Reel/Frame 058016/0896 →
Continuity (4)
Division 15181802 · Jun 14, 2016
Division 13745092 · Jan 18, 2013
Provisional Application 61588059 · Jan 18, 2012
Related Publication 20220076898A1 · Mar 10, 2022