Power distribution trailer for an electric driven hydraulic fracking system
An electric driven hydraulic fracking system is disclosed. A pump configuration that includes the single VFD, the single shaft electric motor, and the single hydraulic pump that is mounted on the single pump trailer. A power distribution trailer distributes the electric power generated by the power generation system at the power generation voltage level to the single VFD and converts the electric power at a power generation voltage level to a VFD voltage level and controls the operation of the single shaft electric motor and the single hydraulic pump. The power distribution trailer converts the electric power generated by the power generation system at the power generation level to an auxiliary voltage level that is less than the power generation voltage level. The power distribution trailer distributes the electric power at the auxiliary voltage level to the single VFD that controls an operation of the of the auxiliary systems.
1. An electric driven hydraulic fracking system that pumps a fracking media into a fracking well to execute a fracking operation to extract a fluid from the fracking well, comprising:
a power distribution trailer that is configured to receive electric power from a power generation system at a power generation voltage level, wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate; and
the power distribution trailer includes an auxiliary system transformer that is configured to:
convert the electric power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level,
distribute the electric power at the auxiliary voltage level to a Variable Frequency Drive (VFD), wherein the electric power at the auxiliary voltage level enables the VFD to execute operations without the distribution of the electric power generated at the power generation voltage level to the VFD thereby activating the VFD into a maintenance mode, and
distribute the electric power at the auxiliary voltage level to a plurality of auxiliary systems when the VFD is operating in the maintenance mode to enable the plurality of auxiliary systems to operate with the VFD operating in the maintenance mode, wherein the electric power at the auxiliary voltage level enables operation of the plurality of auxiliary systems when the VFD is prevented from converting the electric power at the power generation voltage level to continuously drive a hydraulic pump.
2. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary system transformer is further configured to distribute the electric power at the auxiliary voltage level to the VFD to enable the VFD to communicate with a fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD.
3. The electric driven hydraulic fracking system of claim 2 , wherein the power distribution trailer is further configured to route a communication link to each of the auxiliary systems to enable the fracking control center to intervene and control each of the auxiliary systems via the communication link.
4. The electric driven hydraulic fracking system of claim 2 , wherein the power distribution trailer is further configured to:
distribute the electric power at the auxiliary voltage level to a fracking control center to enable the fracking control center to remotely control the auxiliary systems, the VFD, and a plurality of trailer auxiliary systems, wherein the VFD and the hydraulic pump are positioned on a single trailer and the plurality of trailer auxiliary systems is associated with the single trailer.
5. The electric driven hydraulic fracking system of claim 4 , wherein the power distribution trailer is further configured to route a communication link to the VFD and each of the trailer auxiliary systems to enable the fracking control center to intervene and control the VFD and each of the trailer auxiliary systems via the communication link.
6. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary system transformer is further configured to:
distribute the electric power at the auxiliary voltage level to the plurality of auxiliary systems associated with an operation of a hydraulic pump that is driven by the electric power at the power generation voltage level, wherein the plurality of auxiliary systems assists the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.
7. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.
8. A method for an electric driven hydraulic fracking system to pump a fracking media into a well to execute a fracking operation to extract a fluid from a well, comprising:
receiving electric power at a power generation voltage from a power generation system, wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate;
converting the electric power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level;
distributing the electric power at the auxiliary voltage level to a Variable Frequency Drive (VFD), wherein the electric power at the auxiliary voltage level enables the VFD to execute operations without the distribution of the electric power generated at the power generation voltage level to the VFD thereby activating the VFD into a maintenance mode; and
distributing the electric power at the auxiliary voltage level to a plurality of auxiliary systems when the VFD is operating in the maintenance mode to enable the plurality of auxiliary systems to operate with the VFD operating in the maintenance mode, wherein the electric power at the auxiliary voltage level enables operation of the plurality of auxiliary systems when the VFD is prevented from converting the electric power at the power generation voltage level to continuously drive a hydraulic pump.
9. The method of claim 8 , wherein the distributing comprises:
distributing the electric power at the auxiliary voltage level to the VFD to enable the VFD to communicate with a fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD.
10. The method of claim 9 , further comprising:
routing a communication link to each of the auxiliary systems to enable a fracking control center to intervene and control each of the auxiliary systems via the communication link.
11. The method of claim 9 , further comprising:
distributing the electric power at the auxiliary voltage level to the fracking control center to enable the fracking control center to remotely control the auxiliary systems, the VFD, and the a plurality of trailer auxiliary systems, wherein the VFD and the hydraulic pump are positioned on a single trailer and the plurality of trailer auxiliary systems is associated with the single trailer.
12. The method of claim 11 , further comprising:
routing a communication link to the VFD and each of the trailer auxiliary systems to enable the fracking control center to intervene and control the VFD and each of the trailer auxiliary systems via the communication link.
13. The method of claim 8 , wherein the distributing comprises:
distributing the electric power at the auxiliary voltage level to the plurality of auxiliary systems associated with an operation of a hydraulic pump that is driven by the electric power at the power generation voltage level, wherein the plurality of auxiliary systems assist the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.
14. The method of claim 8 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.
15. An electric driven hydraulic fracking system that pumps a fracking media into a fracking well to execute a fracking operation to extract a fluid from the fracking well, comprises:
a power distribution trailer that is configured to receive electric power from a power generation system at a power generation voltage level wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate; and
the power generation system that includes an auxiliary system transformer that is configured to:
convert the power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level,
distribute the electric power at the auxiliary voltage level to a plurality of Variable Frequency Drives (VFDs), wherein the electric power at the auxiliary voltage level enables each VFD to execute operations without the distribution of the electric power generated at the power generation voltage level to each VFD thereby activating each VFD into a maintenance mode, and
distribute the electric power at the auxiliary voltage level to a plurality of auxiliary systems when each VFD is operating in the maintenance mode to enable the plurality of auxiliary systems to operate with each VFD operating in the maintenance mode, wherein the electric power at the auxiliary voltage level enables the operation of the plurality of auxiliary systems when the VFD is prevented from converting the electric power at the power generation voltage level to continuously drive each corresponding hydraulic pump.
16. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary system transformer is further configured to distribute the electric power at the auxiliary voltage level to each VFD to enable each VFD to communicate with a fracking control center without the distribution of the electric power generated at the power generation voltage level to each VFD.
17. The electric driven hydraulic fracking system of claim 16 , wherein the power distribution trailer is further configured to route a communication link to each of the auxiliary systems to enable a fracking control center to intervene and control each of the auxiliary systems via the communication link.
18. The electric driven hydraulic fracking system of claim 16 , wherein the power distribution trailer is further configured to:
distribute the electric power at the auxiliary voltage level to the fracking control center to enable the fracking control center to remotely control the auxiliary systems, the plurality of VFDs, and a plurality of trailer auxiliary systems, wherein each VFD and each hydraulic pump are positioned on a corresponding single trailer and each corresponding plurality of trailer auxiliary systems is associated with each corresponding single trailer.
19. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary system transformer is further configured to:
distribute the electric power at the auxiliary voltage level to the plurality of auxiliary systems associated with an operation of a plurality of hydraulic pumps with each hydraulic pump driven by the electric power at the power generation voltage level, wherein the plurality of auxiliary systems assists each hydraulic pump as each hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive each hydraulic pump.
20. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.