IP Library Granted Patent US 11,484,346
Granted Patent B2
US 11,484,346 · App. 17/522,725 · Granted Nov 1, 2022

Pivotal bone anchor assembly with tool compressed insert for closure independent locking

Inventors: Roger P. Jackson (Prairie Village, KS); James L. Surber (Kansas City, KS)
A61B17/68A61B17/7008A61B17/7032A61B17/7037A61B17/7076
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Quick Facts
Patent No.
US 11,484,346
App. No.
17/522,725
Granted
Nov 1, 2022
Kind
B2
Abstract

A pivotal bone anchor assembly includes a receiver comprising a base defining a central opening and upright arms defining an open channel for receiving a rod and including tool engaging structures for releasable overlapping engagement with an insert compressing tool. The assembly further includes a bone anchor comprising a capture head pivotably positionable within the central opening of the base and an anchor portion for fixation to the bone, and a compression insert positionable within the central opening above the capture head and comprising an upper surface engageable with the rod, a center through-bore, and upward-facing tool engagement surfaces located radially outward from the center through-bore. The tool engaging structures of the upright arms and the upward-facing tool engagement surfaces of the insert are configured for simultaneous non-threadable engagement with the insert compressing tool to apply a downwardly-directed force to the capture head to temporarily independently lock an articulated position of the bone anchor with respect to the receiver.

Claims (31)

1. A pivotal bone anchor assembly for securing a rod to a bone of a patient via temporary independent locking with an insert compressing tool prior to a final locking of the assembly with a closure, the pivotal bone assembly comprising:

a receiver comprising:

a base defining a lower portion of a central opening centered around a vertical centerline axis and communicating with a bottom surface of the receiver through a bottom opening;

a pair of upright arms extending upward from the base to define an open channel configured to receive the rod;

the central opening extending upward through the open channel to tops of the upright arms with a closure-mating structure adjacent the tops of the upright arms configured to cooperate with the closure to capture the rod within the open channel; and

the upright arms including tool engaging structures configured for non-threaded releasable overlapping engagement with the insert compressing tool; and

a bone anchor comprising a longitudinal axis, a capture head configured for being pivotably disposed within the lower portion of the central opening with the bone anchor extending downward through the bottom opening, and an anchor portion opposite the capture head configured for fixation to the bone;

a compression insert configured for positioning within the central opening of the receiver above the capture head, the compression insert comprising:

an upper surface configured for engagement with the rod;

a center through bore configured to receive a drive tool; and

upward-facing tool engagement surfaces located radially outward from the center through bore,

wherein the tool engaging structures of the upright arms and the upward-facing tool engagement surfaces of the insert are configured for simultaneous non-threadable engagement with the insert compressing tool so as to apply a downwardly-directed force to the capture head of the bone anchor configured to temporarily independently lock an articulated position of the bone anchor with respect to the receiver, with the longitudinal axis of the bone anchor in non-alignment with the vertical centerline axis of the receiver, prior to securing the rod within the open channel with the closure.

2. The pivotal bone anchor assembly of claim 1 , wherein the compression insert is operable to receive the downwardly-directed force from the insert compressing tool during installation of the rod into the open channel and the closure into the central opening.

3. The pivotal bone anchor assembly of claim 1 , wherein the upward-facing tool engagement surfaces of the compression insert are located diametrically opposite each other.

4. The pivotal bone anchor assembly of claim 1 , wherein the compression insert is configured to be downloaded into the central opening of the receiver.

5. The pivotal bone anchor assembly of claim 1 ,

wherein the capture head of the bone anchor includes a partial spherical upper surface, and

wherein the compression insert includes a partial spherical lower surface configured to directly engage the partial spherical upper surface of the capture head of the bone anchor to apply to the downwardly-directed force.

6. The pivotal bone anchor assembly of claim 1 , wherein the closure-mating structure of the central opening further comprises a helically wound threadform.

7. The pivotal bone anchor assembly of claim 1 , further comprising side apertures extending through the upright arms of the receiver below the closure-mating structure.

8. The pivotal bone anchor assembly of claim 7 , wherein the side apertures further comprise upper tool alignment surfaces configured to guide distal end portions of the insert compressing tool into the engagement with the upward-facing tool engagement surfaces of the compression insert.

9. The pivotal bone anchor assembly of claim 8 , wherein the upper tool alignment surfaces are downwardly and inwardly sloping surfaces.

10. The pivotal bone anchor assembly of claim 1 , wherein the bone anchor is a shank and the anchor portion is a helically wound bone implantable thread at a distal end of the shank.

11. The pivotal bone anchor assembly of claim 1 , wherein the bone anchor further comprises a cannulated shank with an axial opening extending along an entire length thereof.

12. The pivotal bone anchor assembly of claim 1 , wherein the capture head of the bone anchor is uploadable into the central opening of the receiver through the bottom opening.

13. The pivotal bone anchor assembly of claim 1 and further comprising a retainer positionable within the lower portion of a central opening prior to the capture head of the bone anchor and operable to capture the capture head upon an uploading of the capture head through the bottom opening.

14. The pivotal bone anchor assembly of claim 13 , wherein the retainer is non-pivotal with respect to the receiver after the capture of the capture head of the bone anchor.

15. The pivotal bone anchor assembly of claim 1 and further comprising the rod and the closure, and wherein the closure includes a receiver-mating structure formed into an outer sidewall surface and engageable with the closure-mating structure of the central opening of the receiver to capture the rod within the open channel.

16. The pivotal bone anchor assembly of claim 15 , wherein the upward-facing tool engagement surfaces of the compression insert are configured to remain uncovered by the rod or by the closure.

17. A pivotal bone anchor system comprising the pivotal bone anchor assembly of claim 1 and further comprising the insert compressing tool, wherein the insert compressing tool includes downward-facing surfaces complementary with the upward-facing tool engagement surfaces of the compression insert.

18. The pivotal bone anchor system of claim 17 , wherein the upward-facing tool engagement surfaces of the compression insert and the downward-facing surfaces of the insert compressing tool are substantially planar.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2021
From: SURBER, JAMES L.
To: JACKSON, ROGER
Reel/Frame 058065/0944 →
Continuity (23)
Continuation 17114214 · Dec 7, 2020
Continuation 16675431 · Nov 6, 2019
Continuation 16247378 · Jan 14, 2019
Continuation 15893333 · Feb 9, 2018
Continuation 13373289 · Nov 9, 2011
Continuation In Part 12924802 · Oct 5, 2010
Continuation In Part 12802849 · Jun 15, 2010
Provisional Application 61460234 · Dec 29, 2010
Provisional Application 61456649 · Nov 10, 2010
Provisional Application 61403915 · Sep 23, 2010
Provisional Application 61403696 · Sep 20, 2010
Provisional Application 61402959 · Sep 8, 2010
Provisional Application 61400504 · Jul 29, 2010
Provisional Application 61398807 · Jul 1, 2010
Provisional Application 61396390 · May 26, 2010
Provisional Application 61395752 · May 17, 2010
Provisional Application 61395564 · May 14, 2010
Provisional Application 61343737 · May 3, 2010
Provisional Application 61336911 · Jan 28, 2010
Provisional Application 61278240 · Oct 5, 2009
Provisional Application 61270754 · Jul 13, 2009
Provisional Application 61268708 · Jun 15, 2009
Related Publication 20220061888A1 · Mar 3, 2022
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