IP Library › Granted Patent US 12,321,182
Granted Patent B2
US 12,321,182 · App. 17/524,783 · Granted Jun 3, 2025

Cooktop appliance with variable closed-loop controls

Inventors: David William Billman (Louisville, KY); Catherine Berghuis (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
G05D23/1902F23N1/002F24C3/126F24C7/087F23N2235/16
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Quick Facts
Patent No.
US 12,321,182
App. No.
17/524,783
Granted
Jun 3, 2025
Kind
B2
Abstract

A method of operating a cooktop appliance in a precision mode includes determining a starting temperature and a set of parameters of a closed-loop algorithm for operation of a heating element corresponding to the starting temperature. The method also includes inputting a user-determined set temperature and a current temperature measurement into the closed-loop control algorithm and determining an output of the closed-loop control algorithm using the set of parameters corresponding to the starting temperature. Operation of the heating element is adjusted according to the output of the closed-loop control algorithm.

Claims (40)

1. A cooktop appliance, comprising:

a user interface;

a heating element positioned at a cooking surface of the cooktop appliance;

a temperature sensor configured to measure a temperature at a utensil heated by the heating element; and

a controller, the controller configured for:

receiving a user-determined set temperature from the user interface;

receiving a precision mode initiation signal;

receiving a temperature measurement from the temperature sensor;

determining a starting temperature;

determining a set of parameters of a closed-loop algorithm for operation of the heating element corresponding to the starting temperature;

inputting the user-determined set temperature and a current temperature measurement into the closed-loop control algorithm;

determining an output of the closed-loop control algorithm using the set of parameters corresponding to the starting temperature; and

adjusting operation of the heating element according to the output of the closed-loop control algorithm;

wherein the closed-loop algorithm comprises comparing the current temperature measurement to the user-determined set temperature and generating the output of the closed-loop algorithm based on the comparison of the current temperature measurement to the user-determined set temperature using the set of parameters of the closed-loop algorithm corresponding to the starting temperature.

2. The cooktop appliance of claim 1 , wherein the closed-loop control algorithm is a PID control loop.

3. The cooktop appliance of claim 2 , wherein the determined set of parameters are PID gains corresponding to the starting temperature.

4. The cooktop appliance of claim 1 , wherein determining the set of parameters corresponding to the starting temperature comprises selecting the set of parameters corresponding to the starting temperature from a lookup table.

5. The cooktop appliance of claim 1 , wherein determining the set of parameters corresponding to the starting temperature comprises selecting from a group comprising a first set of parameters corresponding to a first starting temperature and a second set of parameters corresponding to a second starting temperature greater than the first starting temperature.

6. The cooktop appliance of claim 1 , wherein determining the set of parameters corresponding to the starting temperature comprises comparing the starting temperature to a temperature threshold, selecting a first set of parameters when the starting temperature is less than or equal to the temperature threshold, and selecting a second set of parameters when the starting temperature is greater than the temperature threshold.

7. The cooktop appliance of claim 1 , wherein determining the set of parameters corresponding to the starting temperature comprises comparing the starting temperature to a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting a first set of parameters when the starting temperature is less than the first temperature threshold, selecting a second set of parameters when the starting temperature is greater than the first temperature threshold and less than the second temperature threshold, and selecting a third set of parameters when the starting temperature is greater than the second temperature threshold.

8. The cooktop appliance of claim 1 , wherein the heating element comprises a gas burner, and wherein adjusting operation of the heating element according to the output of the closed-loop control algorithm comprises adjusting a position of a fuel supply valve coupled to the gas burner.

9. The cooktop appliance of claim 1 , wherein the heating element comprises an electric heating element, and wherein adjusting operation of the heating element according to the output of the closed-loop control algorithm comprises adjusting a level of electric power supplied to the heating element.

10. A method of operating a cooktop appliance, comprising:

receiving a user-determined set temperature from a user interface of the cooktop appliance;

receiving a precision mode initiation signal;

receiving a temperature measurement from a temperature sensor configured to measure a temperature at a utensil heated by a heating element positioned at a cooking surface of the cooktop appliance;

determining a starting temperature;

determining a set of parameters of a closed-loop algorithm for operation of the heating element corresponding to the starting temperature;

inputting the user-determined set temperature and a current temperature measurement into the closed-loop control algorithm;

determining an output of the closed-loop control algorithm using the set of parameters corresponding to the starting temperature; and

adjusting operation of the heating element according to the output of the closed-loop control algorithm;

wherein the closed-loop algorithm comprises comparing the current temperature measurement to the user-determined set temperature and generating the output of the closed-loop algorithm based on the comparison of the current temperature measurement to the user-determined set temperature using the set of parameters of the closed-loop algorithm corresponding to the starting temperature.

11. The method of claim 10 , wherein the closed-loop control algorithm is a PID control loop.

12. The method of claim 11 , wherein the determined set of parameters are PID gains corresponding to the starting temperature.

13. The method of claim 10 , wherein determining the set of parameters corresponding to the starting temperature comprises selecting the set of parameters corresponding to the starting temperature from a lookup table.

14. The method of claim 10 , wherein determining the set of parameters corresponding to the starting temperature comprises selecting from a group comprising a first set of parameters corresponding to a first starting temperature and a second set of parameters corresponding to a second starting temperature greater than the first starting temperature.

15. The method of claim 10 , wherein determining the set of parameters corresponding to the starting temperature comprises comparing the starting temperature to a temperature threshold, selecting a first set of parameters when the starting temperature is less than or equal to the temperature threshold, and selecting a second set of parameters when the starting temperature is greater than the temperature threshold.

16. The method of claim 10 , wherein determining the set of parameters corresponding to the starting temperature comprises comparing the starting temperature to a first temperature threshold and a second temperature threshold greater than the first temperature threshold, selecting a first set of parameters when the starting temperature is less than the first temperature threshold, selecting a second set of parameters when the starting temperature is greater than the first temperature threshold and less than the second temperature threshold, and selecting a third set of parameters when the starting temperature is greater than the second temperature threshold.

17. The method of claim 10 , wherein the heating element comprises a gas burner, and wherein adjusting operation of the heating element according to the output of the closed-loop control algorithm comprises adjusting a position of a fuel supply valve coupled to the gas burner.

18. The method of claim 10 , wherein the heating element comprises an electric heating element, and wherein adjusting operation of the heating element according to the output of the closed-loop control algorithm comprises adjusting a level of electric power supplied to the heating element.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2021
From: BILLMAN, DAVID WILLIAM; BERGHUIS, CATHERINE
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 058093/0119 →
Continuity (1)
Related Publication 20230152824A1 · May 18, 2023
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