IP Library › Granted Patent US 11,752,061
Granted Patent B2
US 11,752,061 · App. 17/526,454 · Granted Sep 12, 2023

Systems and methods for an active exoskeleton with local battery

Inventors: Luke Mooney (Sudbury, MA); Jean-François Duval (Belmont, MA); Nicholas Benz (Belmont, MA); Jonathan Cummings (Concord, MA); Matthew Mooney (Westford, MA)
Assignee: Dephy, Inc.
A61H3/00A61F5/00B25J9/0006B25J9/16B25J19/005H02P1/00B25J9/0009
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Quick Facts
Patent No.
US 11,752,061
App. No.
17/526,454
Granted
Sep 12, 2023
Kind
B2
Abstract

An apparatus for a battery-powered active exoskeleton boot includes a shin pad and one or more housings. The one or more housings enclose electronic circuitry and an electric motor. The apparatus includes a battery holder coupled to the shin pad and located below the knee of the user and above the one or more housings enclosing the electronic circuitry. The apparatus includes a battery module removably affixed to the battery holder and comprising a first power connector that electrically couples to a second power connector located in the battery holder while attached to the battery holder to provide electric power to the electronic circuitry and the electric motor. The apparatus includes an output shaft coupled to the electric motor. The electronic circuitry controls delivery of power from the battery module to the electric motor to generate torque about the axis of rotation of the ankle joint of the user.

Claims (44)

1. An apparatus, comprising:

an exoskeleton wearable on a lower limb of a user, the exoskeleton comprising:

a battery holder, mechanically coupled to the exoskeleton and located at the lower limb, configured to hold a battery in contact with a power connector; and

an actuator, mechanically coupled to the exoskeleton wearable on the lower limb, to receive power from the battery and control an output shaft to generate torque about an axis of rotation of the lower limb.

2. The apparatus of claim 1 , wherein the exoskeleton comprises a shin pad to contact at least a portion of the lower limb of the user, and the battery holder mechanically couples to the shin pad.

3. The apparatus of claim 1 , wherein a coefficient of friction between the battery holder and the battery satisfies a threshold to cause a force due to the friction and a force due to gravity to hold the battery in the battery holder.

4. The apparatus of claim 3 , wherein the battery is held in the battery holder without a mechanical button or mechanical latch.

5. The apparatus of claim 1 , wherein the exoskeleton is wearable on at least one of a foot or ankle of the user.

6. The apparatus of claim 1 , wherein the exoskeleton comprises:

a housing, located on the exoskeleton wearable on the lower limb, containing electronic circuitry, the electronic circuitry to control delivery of power from the battery to the actuator.

7. The apparatus of claim 6 , wherein the housing is closed with a sealant to block passage of fluid through a surface or joint of the housing.

8. The apparatus of claim 1 , wherein the exoskeleton comprises:

a foot plate wearable by the user; and

the actuator generates torque about the axis of rotation of the lower limb via the foot plate.

9. The apparatus of claim 1 , wherein the power connector comprises a serial data communication port to provide information about the battery to one or more processors.

10. The apparatus of claim 9 , wherein the battery is configured to:

receive, via a pin of the power connector, a voltage input;

compare the voltage input with a threshold; and

wake up, responsive to the comparison, a battery management system of the battery.

11. The apparatus of claim 1 , wherein at least a portion of the battery holder or the battery comprises a shape that is asymmetric, the shape configured to facilitate a predetermined affixation of the battery in the battery holder.

12. The apparatus of claim 1 , wherein the exoskeleton comprises a user interface configured to provide an indication of a state of the battery.

13. A method, comprising:

providing an exoskeleton wearable on a lower limb of a user, the exoskeleton comprising:

a battery holder, mechanically coupled to the exoskeleton and located at the lower limb, configured to hold a battery in contact with a power connector; and

an actuator, mechanically coupled to the exoskeleton wearable on the lower limb, to receive power from the battery and control an output shaft to generate torque about an axis of rotation of the lower limb.

14. The method of claim 13 , comprising:

providing a shin pad to contact at least a portion of the lower limb of the user, the shin pad mechanically coupling the battery holder to the battery holder.

15. The method of claim 13 , comprising:

holding, by the battery holder, the battery using a force due to friction between the battery and the battery holder and a force due to gravity, wherein the battery holder holds the battery without use of a mechanical button.

16. The method of claim 13 , comprising:

wearing the exoskeleton on at least one of a foot or ankle of the user, wherein the exoskeleton comprises a foot plate in contact with the foot of the user.

17. The method of claim 13 , comprising:

providing, via a user interface, an indication of a state of the battery.

18. A system, comprising:

an exoskeleton wearable on a lower limb of a user;

a battery holder, mechanically coupled to the exoskeleton and located at the lower limb, configured to hold a battery in contact with a power connector; and

an actuator, mechanically coupled to the exoskeleton wearable on the lower limb, to receive power from the battery and control an output shaft to generate torque about an axis of rotation of the lower limb.

19. The system of claim 18 , comprising:

a serial data communication port to provide information about the battery to one or more processors.

20. The system of claim 18 , comprising:

electronic circuitry configured to:

receive a voltage input;

compare the voltage input with a threshold; and

wake up, responsive to the comparison, a battery management system of the battery.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2021
From: MOONEY, MATTHEW; MOONEY, LUKE; DUVAL, JEAN-FRANÇOIS; BENZ, NICHOLAS; CUMMINGS, JONATHAN
To: DEPHY, INC.
Reel/Frame 058114/0367 →
Continuity (2)
Continuation 17022982 · Sep 16, 2020
Related Publication 20220079832A1 · Mar 17, 2022
Cited By (5)
US 12,208,515 US 12,336,953 US 12,427,079 US 12,575,994 US 12,636,218