IP Library › Granted Patent US 12,100,532
Granted Patent B2
US 12,100,532 · App. 17/532,225 · Granted Sep 24, 2024

Insulated wire

Inventors: Takami Ushiwata (Tokyo, JP); Hajime Nishi (Tokyo, JP); Ikumi Ando (Tokyo, JP); Yuki Honda (Tokyo, JP)
Assignee: Proterial, Ltd.
H01B19/04H01B7/02B05D7/20B05D2256/00H01B13/06H01B13/329
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Quick Facts
Patent No.
US 12,100,532
App. No.
17/532,225
Granted
Sep 24, 2024
Kind
B2
Abstract

In an insulated wire including a conductor formed into a long shape and an insulation film formed by stacking at least one insulating layer covering a circumference of the conductor, the insulating layer includes a porous region and a resin region. The porous region is formed of a resin and multiple voids, and the resin region is formed of the resin. In the insulating layer, a boundary surface is not provided between a first boundary surface located on a radially inner side and a second boundary surface located on a radially outer side, and the porous region and the resin region are arranged in this order from the first boundary surface toward the second boundary surface.

Claims (14)

1. An enameled insulated wire comprising:

a conductor formed into a long shape; and

an insulation film formed by stacking at least three insulating layers covering a circumference of the conductor,

wherein each of the insulating layers includes:

a first region, a porous region, formed of a thermosetting resin with multiple voids dispersed throughout the first region, and

a second region, a resin region, formed of the thermosetting resin,

wherein there is no boundary surface between the first region and second region in each of the insulating layers, and

wherein in each of the insulating layers, a boundary surface is not provided between a first boundary surface located on a radially inner side and a second boundary surface located on a radially outer side, and the porous region and the resin region are arranged in this order from the first boundary surface toward the second boundary surface, and in each of the insulating layers, a surface of the porous region is arranged on the first boundary surface and a surface of the resin region is arranged on the second boundary surface, whereby the insulation film comprises a structure in which the porous regions and the resin regions of the insulating layers are alternately stacked.

2. The enameled insulated wire according to claim 1 ,

wherein a ratio of a thickness of the resin region included in each insulating layer is 5% or more and 70% or less relative to a thickness of the insulating layer.

3. The enameled insulated wire according to claim 1 ,

wherein a ratio of a thickness of the resin region included in each insulating layer is 20% or more and 70% or less relative to a thickness of the insulating layer.

4. The enameled insulated wire according to claim 1 ,

wherein a ratio of a thickness of the resin region included in each insulating layer is 5% or more and 50% or less relative to a thickness of the insulating layer.

Assignments (2)
CHANGE OF NAME Recorded Feb 23, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 062849/0426 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NO. PREVIOUSLY RECORDED ON REEL 058181 FRAME 0486. ASSIGNOR(S) HEREBY CONFIRMS THE APPLICATION NO. SHOULD BE 17/532225. Recorded Nov 24, 2021
From: USHIWATA, TAKAMI; NISHI, HAJIME; ANDO, IKUMI; HONDA, YUKI
To: HITACHI METALS, LTD.
Reel/Frame 058688/0908 →
Priority Claims (2)
JP 2020-195928 · Nov 26, 2020 · national
JP 2021-176057 · Oct 28, 2021 · national
Continuity (1)
Related Publication 20220165458A1 · May 26, 2022
Cited By (1)
US 12,738,790