Mechanical vent for battery pack
A vent for an electric vehicle battery pack configured to transition from a venting, open position to a sealed, closed position in the event of a thermal event experienced by the electric vehicle battery pack, thereby trapping the gasses within the electric vehicle battery pack, including a curved disc shaped and sized to selectively seal an aperture defined by the electric vehicle battery pack, the curved disc formed of a first material on a first major surface of the disc, and a second material positioned on an opposing second major surface of the disc, the first material having a larger coefficient of thermal expansion than the second material, such that an increase in temperature above a defined threshold experienced by the curved disc causes the first material to expand more than the second material, thereby transitioning the curved disc from a first equilibrium state to a second equilibrium state.
1 . An electric vehicle comprising an electric vehicle battery pack having one or more vents configured to enable a passage of cooling air to flow through a battery pack, the one or more vents configured to transition from a venting, open position to a sealed, closed position in an event of a thermal event experienced by the battery pack, thereby trapping gas within the battery pack, the electric vehicle comprising:
a battery tray configured to serve as an outer shell of the battery pack, the battery tray defining one or more apertures configured to enable a passage of the cooling air to flow through the battery pack; and
one or more curved discs shaped and sized to selectively correspondingly seal the one or more apertures defined by the battery tray, each curved disc formed of a first material on a first major surface of the disc, and a second material on an opposing second major surface of the disc, the first material having a larger coefficient of thermal expansion than the second material, such that an increase in temperature above a defined threshold experienced by the curved disc causes the first material to expand more than the second material, thereby transitioning the curved disc from a first equilibrium state representing the venting, open position to a second equilibrium state representing the sealed, closed position, wherein in the second equilibrium state, the curved disc seals the aperture of the electric vehicle battery pack by directly contacting the aperture, wherein the disc is axially spaced apart from the aperture in at least the open position.
2 . The electric vehicle of claim 1 , wherein the first material comprises at least one of a metal, alloy, polymer, or composite, and the second material comprises at least one of a metal, alloy, polymer, or composite having a different coefficient of thermal expansion than the first material.
3 . The electric vehicle of claim 1 , wherein the curved disc is a bistable, bimetallic element.
4 . The electric vehicle of claim 1 , wherein the curved disc is tuned to transition from the first equilibrium state to the second equilibrium state at a designated temperature in a range of between about 100° C. and about 180° C.
5 . The electric vehicle of claim 1 , wherein the curved disc is tuned to transition from the first equilibrium state to the second equilibrium state at a temperature above about 140° C.
6 . The electric vehicle of claim 5 , wherein the curved disc is configured to transition from the second equilibrium state to the first equilibrium state at a temperature below about 140 ° C.
7 . The electric vehicle of claim 1 , wherein:
in the first equilibrium state, the curved disc is curved toward a first direction; and
in the second equilibrium state, the curved disc is curved toward a second direction opposite the first direction.