Replaceable body saver
A high pressure valve includes a valve body having a surface defining a corresponding portion of a conduit and a pocket. A removable insert is removably inserted into the pocket of the valve body and has surface defining a corresponding portion of the conduit. A seal insert is spaced from the valve body by the removable insert and has an interface with the removable insert. A moving member interfaces with the seal insert for selectively closing the conduit, the interface between the seal insert and the removable insert allows play between the seal insert and the removable insert in response to movement of the moving member.
1. A high pressure valve comprising:
a valve body having a sidewall defining a first portion of a cylindrical bore extending therethrough along a centerline and further defining a plug bore extending therethrough perpendicular to the centerline;
a tapered seal insert disposed within the plug bore, the tapered seal insert having an annular configuration defining an interior cavity;
a plug having a central portion rotatably disposed within the interior cavity of the tapered seal insert, the plug further configured with an upper shoulder and a lower shoulder on opposite ends of the central portion, an upper stem extending upward from the upper shoulder, and a lower stem extending downward from the lower shoulder;
a first cap annularly disposed around the upper stem between the plug and the valve body, the first cap having a first interior surface abutting an exterior surface of the upper stem, a first exterior surface abutting an interior surface of the plug bore, and an upward facing exterior shoulder;
a first retaining nut installed in an upper portion of the plug bore and having a lower surface configured to bear against the upward facing exterior shoulder of the first cap to retain the first cap in the plug bore;
wherein the first cap is prevented from rotating relative to the valve body when the first retaining nut is installed;
a second cap annularly disposed around the lower stem of the plug between the plug and the valve body, the second cap having a second interior surface abutting an exterior surface of the lower stem, a second exterior surface abutting the interior surface of the plug bore, and a downward facing exterior shoulder;
a second retaining nut installed in a lower portion of the plug bore and having an upper surface configured to bear against the downward facing exterior shoulder of the second cap to retain the second cap in the plug bore;
wherein, the second cap is prevented from rotating relative to the valve body when the second retaining nut is installed; and
wherein, when the plug is rotated relative to the valve body, the respective exterior surfaces of the respective stems move relative to the abutting respective interior surfaces of the respective caps, but the respective exterior surfaces of the respective caps remain stationary relative to the abutting interior surfaces of the plug bore of the valve body.
2. The high pressure valve of claim 1 , further comprising:
at least one upper stem seal disposed between the first interior surface of the first cap and the exterior surface of the upper stem;
at least one upper cap seal disposed between the first exterior surface of the first cap and the interior surface of the plug bore;
at least one lower stem seal disposed between the second interior surface of the second cap and the exterior surface of the lower stem; and
at least one lower cap seal disposed between the second exterior surface of the second cap and the interior surface of the plug bore.
3. The high pressure valve of claim 2 , further comprising:
at least one upper centering ring disposed between the first interior surface of the first cap and the exterior surface of the upper stem; and
at least one lower centering ring disposed between the second interior surface of the second cap and the exterior surface of the lower stem.
4. The high pressure valve of claim 2 , wherein:
the first retaining nut further includes first exterior threads;
the upper portion of the plug bore includes first interior threads; and
the first retaining nut is removably installed in the upper portion of the plug bore by engagement of the first exterior threads with the first interior threads.
5. The high pressure valve of claim 4 , wherein rotation of the first retaining nut moves the lower surface of the first retaining nut against the upward facing exterior shoulder of the first cap.
6. The high pressure valve of claim 4 , wherein:
the second retaining nut further includes second exterior threads;
the lower portion of the plug bore includes second interior threads; and
the second retaining nut is removably installed in the lower portion of the plug bore by engagement of the second exterior threads with the second interior threads.
7. The high pressure valve of claim 6 , wherein rotation of the second retaining nut moves the upper surface of the second retaining nut against the downward facing exterior shoulder of the second cap.
8. The high pressure valve of claim 7 , wherein the second cap further includes an upward facing cap surface opposite the downward facing exterior shoulder, and the upward facing cap surface abuts a lower facing surface of the tapered seal insert.
9. The high pressure valve of claim 8 , wherein rotation of the second cap moves the second cap and the tapered seal insert upward in the plug bore of the valve body.
10. The high pressure valve of claim 9 , further comprising an interior lip formed on the lower interior surface of the tapered insert, the interior lip configured to engage a secondary shoulder formed on the central portion of the plug; and wherein moving the tapered seal insert upward in the plug bore of the valve body also moves the plug upward in the valve body.
11. A high pressure valve comprising:
a valve body having a sidewall defining a cylindrical bore extending therethrough along a centerline and further defining a plug bore extending therethrough perpendicular to the centerline;
a tapered seal insert disposed within the plug bore;
a plug rotatably disposed within the tapered seal insert, the plug having an upper stem extending upward relative to the centerline and a lower stem extending downward relative to the centerline;
a first cap annularly disposed around the upper stem between the plug and the valve body, the first cap having a first interior surface disposed adjacent an exterior surface of the upper stem and a first exterior surface disposed adjacent an interior surface of the plug bore of the valve body;
a first retaining nut installed in an upper portion of the plug bore and bearing against the first cap to retain the first cap in the plug bore;
a second cap annularly disposed around the lower stem of the plug between the plug and the valve body, the second cap having a second interior surface disposed adjacent an exterior surface of the lower stem and a second exterior surface disposed adjacent the interior surface of the plug bore of the valve body;
a second retaining nut installed in a lower portion of the plug bore and having an upper surface and bearing against the second cap to retain the second cap in the plug bore;
wherein, the first and second caps are prevented from rotating relative to the valve body when the first and second retaining nuts are installed; and
wherein, when the plug is rotated relative to the valve body, the exterior surfaces of the stems move relative to the adjacent interior surfaces of the respective caps, but the exterior surfaces of the respective caps remain stationary relative to the adjacent interior surfaces of the valve body.
12. The high pressure valve of claim 11 , further comprising:
an upper stem seal disposed between the first interior surface of the first cap and the exterior surface of the upper stem;
an upper cap seal disposed between the first exterior surface of the first cap and the interior surface of the valve body;
a lower stem seal disposed between the second interior surface of the second cap and the exterior surface of the lower stem; and
a lower cap seal disposed between the second exterior surface of the second cap and the interior surface of the valve body.
13. The high pressure valve of claim 12 , wherein:
the first retaining nut further includes first exterior threads;
the upper portion of the plug bore includes first interior threads; and
the first retaining nut is removably installed in the upper portion of the plug bore by engagement of the first exterior threads with the first interior threads.
14. The high pressure valve of claim 12 , wherein:
the second retaining nut further includes second exterior threads;
the lower portion of the plug bore includes second interior threads; and
the second retaining nut is removably installed in the lower portion of the plug bore by engagement of the second exterior threads with the second interior threads.
15. The high pressure valve of claim 14 , wherein the second cap further includes an upward facing cap surface opposite the downward facing exterior shoulder, and the upward facing cap surface abuts a lower facing surface of the tapered seal insert.
16. The high pressure valve of claim 15 , further comprising an interior lip formed on an interior surface of the tapered insert, the interior lip configured to engage a shoulder formed on the plug; and wherein moving the tapered seal insert upward in the plug bore of the valve body also moves the plug upward in the valve body.