IP Library Granted Patent US 11,566,692
Granted Patent B2
US 11,566,692 · App. 17/536,356 · Granted Jan 31, 2023

Actuator for solar panels

Inventor: Andrew Barron Worden (Redding, CT)
Assignee: Gamechange Solar Corp.
F16H25/20F16H57/027F16H57/029F16H57/031H02S20/32F16H2025/204F16H2025/2031F16H2025/2081F16H2057/02034F16H2057/02069
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Quick Facts
Patent No.
US 11,566,692
App. No.
17/536,356
Granted
Jan 31, 2023
Kind
B2
Abstract

An actuator assembly for a solar tracking system. The actuator assembly includes a gearbox housing and a gearbox cover, a motor, and a lead screw. The gearbox housing and gearbox cover cooperate to define an internal chamber for receiving a gear assembly. The motor is mounted to the gearbox housing and is operatively connected to the gear assembly. The lead screw is operatively attached to the gear assembly and mounted inside an inner tube. A thrust bearing assembly is disposed between the gear assembly and the lead screw, with a portion of a thrust bearing nut being positioned within the thrust bearing assembly. A castle nut engages the thrust bearing nut, with the locking washer being frictionally engaged with the castle nut in an interlocking manner. An inner tube is mounted with in an outer tube for linear movement with respect to the outer tube.

Claims (15)

1. An actuator assembly, comprising:

a gearbox assembly including gearbox housing and a gearbox cover, the gearbox housing defining an internal chamber for receiving a gear assembly;

a motor mounted to the gearbox housing and operatively connected to the gear assembly;

a lead screw operatively attached to the gear assembly and mounted inside an inner tube;

a thrust bearing assembly disposed between the gear assembly and the lead screw, within the gearbox housing, with a portion of a thrust bearing nut being positioned within the thrust bearing assembly;

a castle nut engaging against the thrust bearing nut, the castle nut including at least one groove member formed in an end face thereof;

a locking washer having at least one cooperating tab element that is sized and shaped to be received within the groove member of the castle nut; and

wherein the inner tube is mounted within an outer tube for linear movement with respect to the outer tube.

2. The actuator assembly of claim 1 , wherein the castle nut includes a plurality of grooves that are spaced apart equi-distance from one another.

3. The actuator assembly of claim 2 , wherein the locking washer includes a plurality of cooperating tab elements that are spaced apart equi-distance from one another.

4. The actuator assembly of claim 1 , wherein the gearbox cover further includes a two-way air vent disposed therethrough.

5. The actuator assembly of claim 1 , wherein the gearbox housing further includes a second two-way air vent disposed therethrough.

6. The actuator assembly of claim 5 , wherein the second two-way air vent is spaced from the thrust bearing assembly, downstream of the motor.

7. The actuator assembly of claim 1 , further includes a sealing gasket positioned between the gearbox housing and the gearbox cover, along an inner periphery thereof.

8. The actuator assembly of claim 7 , wherein the gearbox cover includes a groove that is spaced inwardly from an outer edge of an outer periphery of the gearbox cover, wherein the groove has a defined depth and width that is less than the height and thickness of the sealing gasket when in an uncompressed configuration such that when the gearbox cover and the gearbox housing are joined, the sealing gasket is compressed within the groove, while maintaining a seal between the gearbox cover and the gearbox housing.

Assignments (3)
SECURITY INTEREST Recorded May 31, 2024
From: GAMECHANGE SOLAR CORP.; GENIUSBOS LLC
To: CITIBANK, N.A.
Reel/Frame 067583/0176 →
SECURITY INTEREST Recorded Apr 10, 2023
From: GAMECHANGE SOLAR CORP.
To: CITIBANK, N.A.
Reel/Frame 063272/0233 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2022
From: WORDEN, ANDREW BARRON
To: GAMECHANGE SOLAR CORP.
Reel/Frame 060768/0974 →
Continuity (2)
Provisional Application 63119838 · Dec 1, 2020
Related Publication 20220196124A1 · Jun 23, 2022
Cited By (1)
US 12,253,137