IP Library Granted Patent US 11,852,114
Granted Patent B2
US 11,852,114 · App. 17/543,134 · Granted Dec 26, 2023

Systems and methods for supplying power in a hybrid vehicle using capacitors, a battery and one or more DC/DC converters

Inventors: Michael Peter Ciaccio (Chelsea, MI); Brian Moorhead (Willis, MI)
Assignee: Gentherm Incorporated
F02N11/04B60K6/28B60L1/00B60L3/0046B60L7/16B60L50/15B60L50/40B60L53/00B60L58/13B60W20/13B60W50/0097B60W50/14F02N11/0866H01G11/04H01M10/44H01M10/48H01M12/00H02J7/1438H02J7/345B60L2210/12B60L2210/14B60L2240/54B60L2250/22B60R16/033B60W20/00B60W2510/244B60W2520/10B60W2710/244F02N11/0825F02N2011/0885F02N2011/0888F02N2011/0896F02N2200/046F02N2200/061F02N2200/062F02N2200/063F02N2200/064H01M2220/20Y02T10/62Y02T10/70Y02T10/7072Y02T10/72Y02T90/12Y02T90/14Y10S903/907
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,852,114
App. No.
17/543,134
Granted
Dec 26, 2023
Kind
B2
Abstract

A system for discharging or charging a capacitor of a hybrid vehicle according to the present disclosure includes a target state of charge (SOC) module and a capacitor charge/discharge module. The target SOC module determines a target state of charge of the capacitor based on a speed of the vehicle. The capacitor charge/discharge module determines whether a state of charge of a capacitor is greater than a target state of charge. The capacitor charge/discharge module dissipates power from the capacitor to at least one of a battery of the vehicle and an electrical load of the vehicle when the state of charge of the capacitor is greater than the target state of charge.

Claims (33)

1. A system for charging a capacitor of a hybrid vehicle, the system comprising:

a capacitor monitoring module configured to monitor a state of charge of the capacitor;

a capacitor charge/discharge module configured to:

determine whether the state of charge of the capacitor is less than a capacitor state of charge threshold, wherein the capacitor state of charge threshold is based on an amount of power that the capacitor supplies to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle; and

charge the capacitor using power from at least one of a battery of the vehicle and the generator of the vehicle when the state of charge of the capacitor is less than the capacitor state of charge threshold.

2. The system of claim 1 further comprising a power management module configured to:

supply a first amount of power from the battery to at least one of the starter of the vehicle and the generator of the vehicle during cranking of the engine of the vehicle; and

supply a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power.

3. The system of claim 1 wherein the capacitor charge/discharge module is configured to determine whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to a vehicle start request.

4. The system of claim 1 further comprising a DC/DC boost converter and a DC/DC buck converter that are connected between the battery, the capacitor, and at least one of the starter and the generator, wherein the capacitor charge/discharge module enables the DC/DC boost converter and disables the DC/DC buck converter to charge the capacitor.

5. The system of claim 1 wherein the capacitor charge/discharge module is configured to determine whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to an engine stop request.

6. A method for charging at least one of a capacitor of a hybrid vehicle and a battery of the vehicle, the method comprising:

determining a capacitor state of charge threshold based on an amount of power that the capacitor supplies to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle;

determining whether a state of charge of the capacitor is less than the capacitor state of charge threshold; and

charging the capacitor using power from at least one of the battery of the vehicle and the generator of the vehicle when the state of charge of the capacitor is less than the capacitor state of charge threshold.

7. The method of claim 6 further comprising:

supplying a first amount of power from the battery to at least one of the starter of the vehicle and the generator of the vehicle during cranking of the engine of the vehicle; and

supplying a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power.

8. The method of claim 6 further comprising determining whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to a vehicle start request.

9. The method of claim 6 further comprising:

disabling an engine start when the state of charge of the capacitor is less than the capacitor state of charge threshold; and

enabling the engine start when the state of charge of the capacitor is greater than or equal to the capacitor state of charge threshold.

10. The method of claim 6 further comprising determining whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to an engine stop request.

11. The method of claim 6 further comprising:

determining whether a state of charge of the battery is less than a battery state of charge threshold; and

disabling an engine stop when the state of charge of the battery is less than the battery state of charge threshold.

12. The method of claim 11 further comprising activating the generator and charging the battery and the capacitor when the state of charge of the battery is less than the battery state of charge threshold.

13. The method of claim 6 further comprising:

determining whether a state of charge of the battery is less than a battery state of charge threshold; and

when the battery is less than the battery state of charge threshold, outputting an engine start request command to an engine controller in order to charge the battery.

14. The method of claim 6 further comprising:

determining whether increasing generator load increases system efficiency based on vehicle operating conditions; and

operates the generator to recharge at least one of the capacitor and the battery when increasing generator load increases system efficiency.

Assignments (2)
SECURITY INTEREST Recorded Jun 29, 2026
From: GENTHERM INCORPORATED
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 075854/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2023
From: CIACCIO, MICHAEL PETER; MOORHEAD, BRIAN
To: GENTHERM INCORPORATED
Reel/Frame 064907/0458 →
Continuity (6)
Division 17104106 · Nov 25, 2020
Division 15434765 · Feb 16, 2017
Provisional Application 62336056 · May 13, 2016
Provisional Application 62302372 · Mar 2, 2016
Provisional Application 62302386 · Mar 2, 2016
Related Publication 20220090571A1 · Mar 24, 2022