IP Library Granted Patent US 12,088,234
Granted Patent B2
US 12,088,234 · App. 17/552,065 · Granted Sep 10, 2024

Driving of a single coil brushless DC motor

Inventors: Dimitar Todorov (Sofia, BG); Dirk Leman (Tessenderlo, BE)
Assignee: MELEXIS BULGARIA EOOD
H02P6/10H02P6/182H02P6/26
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Quick Facts
Patent No.
US 12,088,234
App. No.
17/552,065
Granted
Sep 10, 2024
Kind
B2
Abstract

A method for controlling a single coil BLDC motor having an electrical time constant, the method includes EHP sequences having a pulse train with at least two driving pulses of a same polarity, each driving pulse comprises: applying a driving signal during a torque generating period (TGP), followed by a non-torque generating period (NTGP); monitoring the phase current, wherein the sensing window lasts at least during a time constant, which is the electrical time constant or an approximation thereof, if the sensing window is during the TGP, and wherein the sensing window minimally lasts until the phase current has reduced to less than half the maximum phase current which was generated during the TGP if the sensing window is during the NTGP; determining parameters for the ongoing EHP, and/or for at least one next EHP sequence based on the obtained phase current information.

Claims (28)

1. A method for controlling a single coil brushless DC motor having an electrical time constant, the method comprising EHP sequences which comprise a pulse train which comprises at least two driving pulses of a same polarity, in which each driving pulse comprises:

applying a driving signal during a torque generating period (TGP), to increase a phase current, followed by a non-torque generating period (NTGP), during which the phase current is reducing,

monitoring the phase current during a sensing window thereby obtaining phase current information, wherein the sensing window lasts at least during a time constant, which is the electrical time constant or an approximation of the electrical time constant, if the sensing window is during the TGP, and wherein the sensing window minimally lasts until the phase current has reduced to less than half the maximum phase current which was generated during the TGP if the sensing window is during the NTGP,

and determining parameters for the ongoing EHP, and/or for at least one next EHP sequence based on the obtained phase current information by using a slope or a peak value of the phase current during the TGP if the sensing window is during the TGP, or in which the sensing window is during the NTGP and in which the NTGP comprises a recirculation period wherein during at least one recirculation period the phase current decays below a predefined current threshold, and as soon as one driving pulse with a recirculating phase current below the predefined threshold is detected, the determining step comprises determining the at least one next driving pulse in which the phase current is no longer dropping below the predefined threshold.

2. The method according to claim 1 , wherein the pulse train comprises at least 3 pulses.

3. The method according to claim 1 , wherein the pulse train of a first EHP sequence of the EHP sequences is initiated while the motor is standing still.

4. The method according to claim 1 , wherein the determining step comprises comparing a shape of the obtained phase current information of subsequent sensing windows.

5. The method according to claim 1 , in which the driving signal during the TGP is a driving voltage wave form which is defined by a permanent high signal or has a predefined shape.

6. The method according to claim 1 , in which an average motor voltage in subsequent driving pulses is gradually increased.

7. The method according to claim 1 , in which the NTGP comprises a recirculation period.

8. The method according to claim 1 , in which the time constant is defined in function of a certain electrical position of a rotor, prior to the application of the pulse train of a first EHP sequence of the EHP sequences.

9. The method according to claim 1 , in which the sensing window is during the NTGP, and in which the NTGP comprises a recirculation period and in which the recirculation period is interrupted a predefined time after the phase current information has been obtained, and is limited by a predefined timeout value which is proportional to the time constant, in case no negative phase current is detected within this timeout value.

10. The method according to claim 1 , wherein determining parameters for the ongoing EHP sequence comprises defining an end of the ongoing EHP.

11. The method according to claim 10 , wherein the end of the ongoing EHP is defined by initiating a next pulse train with the opposite polarity.

12. The method according to claim 1 , wherein determining the parameters of the ongoing EHP comprises switching to another method as soon the BEMF is detected.

13. The method according to claim 1 , in which a pulse train is only applied during a part of the EHP, in order to detect the BEMF zero crossing.

14. A method for controlling a single coil brushless DC motor having an electrical time constant, the method comprising EHP sequences which comprise a pulse train which comprises at least two driving pulses of a same polarity, in which each driving pulse comprises:

applying a driving signal during a torque generating period (TGP), to increase a phase current, followed by a non-torque generating period (NTGP), during which the phase current is reducing,

monitoring the phase current during a sensing window thereby obtaining phase current information, wherein the sensing window lasts at least during a time constant, which is the electrical time constant or an approximation of the electrical time constant, if the sensing window is during the TGP, and wherein the sensing window minimally lasts until the phase current has reduced to less than half the maximum phase current which was generated during the TGP if the sensing window is during the NTGP,

and determining parameters for the ongoing EHP, and/or for at least one next EHP sequence based on the obtained phase current information,

wherein the sensing window is during the NTGP, and where the NTGP comprises a recirculation period wherein during at least one recirculation period the phase current decays below a predefined current threshold, and

as soon as one driving pulse with a recirculating phase current below the predefined threshold is detected, the determining step comprises determining the at least one next driving pulse in which the phase current is no longer dropping below the predefined threshold.

15. The method according to claim 14 , wherein the predefined current threshold is substantially zero.

16. A method for controlling a single coil brushless DC motor having an electrical time constant, the method comprising EHP sequences which comprise a pulse train which comprises at least two driving pulses of a same polarity, in which each driving pulse comprises:

applying a driving signal during a torque generating period (TGP), to increase a phase current, followed by a non-torque generating period (NTGP), during which the phase current is reducing,

monitoring the phase current during a sensing window thereby obtaining phase current information, wherein the sensing window lasts at least during a time constant, which is the electrical time constant or an approximation of the electrical time constant, if the sensing window is during the TGP, and wherein the sensing window minimally lasts until the phase current has reduced to less than half the maximum phase current which was generated during the TGP if the sensing window is during the NTGP,

and determining parameters for the ongoing EHP, and/or for at least one next EHP sequence based on the obtained phase current information,

wherein the sensing window is during the TGP and wherein the determining step comprises determining parameters for the ongoing EHP, and/or for at least one next EHP sequence based on the obtained phase current information by using a slope or a peak value of the phase current during the TGP.

Assignments (4)
CHANGE OF NAME Recorded Feb 23, 2022
From: MELEXIS BULGARIA LTD
To: MELEXIS BULGARIA EOOD
Reel/Frame 059353/0648 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2021
From: LEMAN, DIRK
To: MELEXIS TECHNOLOGIES NV
Reel/Frame 058401/0498 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2021
From: TODOROV, DIMITAR
To: MELEXIS BULGARIA LTD
Reel/Frame 058402/0064 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2021
From: MELEXIS TECHNOLOGIES NV
To: MELEXIS BULGARIA LTD
Reel/Frame 058402/0249 →
Priority Claims (1)
EP 20472017 · Dec 16, 2020 · regional
Continuity (1)
Related Publication 20220190755A1 · Jun 16, 2022