IP Library Granted Patent US 11,635,197
Granted Patent B2
US 11,635,197 · App. 17/553,029 · Granted Apr 25, 2023

LED luminaire having enhanced thermal management

Inventors: Andrew Bendtsen (Racine, WI); Kurt Wilcox (Libertyville, IL); Boris Karpichev (Libertyville, IL); John Roberts (Durham, NC); David Goelz (Milwaukee, WI); Douglas E Keiter (Apex, NC); Randy Bernard (Cary, NC)
Assignee: IDEAL INDUSTRIES LIGHTING LLC
F21V29/508F21V15/01F21V23/003F21V23/007F21V23/0457F21V23/0464F21V23/0478F21V29/10F21V29/15F21V29/74F21V31/005F21Y2103/33F21Y2115/10
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Quick Facts
Patent No.
US 11,635,197
App. No.
17/553,029
Granted
Apr 25, 2023
Kind
B2
Abstract

In one aspect, luminaires are described herein having sensor modules integrated therein. In one aspect, a luminaire described herein comprises a light emitting face including a LED assembly. A sensor module is integrated into the luminaire at a position at least partially overlapping the light emitting face. In another aspect, a luminaire described herein comprises a LED assembly and a driver assembly. A sensor module is integrated into the luminaire along or more convective air current pathways cooling the LED assembly or driver assembly.

Claims (22)

1. A luminaire comprising:

a driver assembly comprising a driver heatsink having an interior in which a circuit board assembly is positioned; and

a LED assembly comprising an array of light emitting diodes and a heatsink, wherein the driver assembly is vertically integrated over an aperture in the LED assembly to divide an air flow passing through the aperture, with a first portion of the divided airflow contacting the heatsink of the LED assembly and a second portion of the divided air flow contacting an exterior of the driver heatsink.

2. The luminaire of claim 1 , wherein the aperture is in a central region of the LED assembly.

3. The luminaire of claim 1 , wherein the aperture is offset from a central region of the LED assembly.

4. The luminaire of claim 1 , wherein the driver heatsink is thermally isolated from the LED heat sink.

5. The luminaire of claim 1 , wherein the driver heatsink interior includes a recess in which one or more capacitors of the circuit board assembly are positioned.

6. The luminaire of claim 5 , wherein the one or more capacitors are located to the circuit board assembly base.

7. The luminaire of claim 1 , wherein the driver assembly comprises an endcap assembly including an endplate having one or more components coupling the LED assembly to the driver assembly.

8. The luminaire of claim 1 , wherein the circuit board assembly comprises a card edge for electrical connection with the LED assembly via a wire harness assembly.

9. The luminaire of claim 1 , wherein the driver assembly further comprises a ground contact fastener coupling the circuit board to the driver heatsink.

10. The luminaire of claim 1 , wherein the LED assembly comprises a plurality of LED boards.

11. The luminaire of claim 10 , wherein the LED boards are arranged to define the aperture.

12. The luminaire of claim 1 further comprising a sensor assembly positioned in the aperture of the LED assembly.

13. The luminaire of claim 12 , wherein the sensor assembly is recessed in the aperture, precluding light from the LED assembly from directly striking the sensor assembly.

14. The luminaire of claim 12 , wherein the sensor assembly is connected directly to the driver assembly.

15. The luminaire of claim 1 , wherein the LED assembly comprises one or more optical components satisfying spacing criterion of 0.7 to 2.0.

16. The luminaire of claim 1 , wherein the LED assembly comprises a monolithic lens array.

17. The luminaire of claim 16 , wherein the monolithic lens array is field interchangeable.

18. The luminaire of claim 1 having a light output of 15,000 to 70,000 lumens at an efficiency of at least 125 lumens per watt.

19. The luminaire of claim 1 , wherein the driver assembly has a thermal resistance of 0.57° C./W to 1° C./W.

20. The luminaire of claim 19 having a color rendering index (CRI) of at least 70 and a correlated color temperature of 4000K.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →
Continuity (5)
Continuation 16935647 · Jul 22, 2020
Continuation 16298295 · Mar 11, 2019
Continuation 15181065 · Jun 13, 2016
Continuation In Part 15018606 · Feb 8, 2016
Related Publication 20220107084A1 · Apr 7, 2022
Cited By (1)
US 12,669,240