Multifunctional apparatus and method of automatic punching, laminating, tape-preparing and cutting for tailing ends of coiled materials
A multifunctional apparatus of automatic punching, laminating, tape-preparing and cutting for a tailing end of a coiled material and a method associated therewith are provided. The apparatus is provided with a winding device and the coiled material. The coiled material is wound on a rotating shaft of the winding device. A robotic arm is disposed above the winding device. One end of the robotic arm is mounted with a punching, tape-preparing and cutting mechanism, and the other end thereof is rotatably connected to a centering and deviating-correcting mechanism fixed on a winding diameter tracking mechanism. The robotic arm is driven by a motor or a pneumatic cylinder or a hydraulic cylinder. The winding diameter tracking mechanism is slidably disposed on a rail of a rack. The apparatus and method can improve efficiencies of winding and jointing of coiled materials, and reduce production cost.
1. An application method of a multifunctional apparatus of automatic punching, laminating, tape-preparing and cutting for a tailing end of a coiled material, comprising:
material loading, comprising: driving a punching, tape-preparing and cutting mechanism ( 4 ) to rotate for ascending by a robotic arm ( 5 ) to form a receiving space, and supporting and loading the coiled material ( 3 ) onto a winding device ( 1 ) by a loading and unloading trolley ( 2 );
tracking and distance-adjustment, comprising: driving the punching, tape-preparing and cutting mechanism ( 4 ) to rotate for descending by the robotic arm ( 5 ), and adjusting front and rear distances of the robotic arm ( 5 ) by a robotic arm winding diameter tracking mechanism ( 7 );
centering and deviation-correction, comprising: adjusting the robotic arm ( 5 ) to an optimal position for punching and tape-laminating according to an edge position of the coiled material ( 3 ) by a robotic arm centering and deviation-correcting mechanism ( 6 );
unwinding, comprising: after the robotic arm ( 5 ) and the punching, tape-preparing and cutting mechanism ( 4 ) are ready at respective working positions, unwinding the coiled material ( 3 ) and thereby a sheet material ( 10 ) unwound from the coiled material ( 3 ) entering the punching, tape-preparing and cutting mechanism ( 4 ) along a guiding plate ( 21 ) under the aid of an air-blowing guide assembly ( 22 );
punching, comprising: pressing the sheet material ( 10 ) by the punching, tape-preparing and cutting mechanism ( 4 ) in response to the sheet material ( 10 ) completely entering the punching, tape-preparing and cutting mechanism ( 4 ) to form a flat area, and punching the flat area to form a punched hole ( 29 ) by the punching, tape-preparing and cutting mechanism ( 4 );
tape-laminating, comprising: conveying the sheet material ( 10 ) again a preset length, then pressing the sheet material ( 10 ) and a head of a tape by the punching, tape-preparing and cutting mechanism ( 4 ), followed by laminating the tape;
cutting, comprising: after laminating the tape, cutting excess material of the sheet material ( 10 ) by the punching, tape-preparing and cutting mechanism ( 4 ) and the cut excess material of the sheet material ( 10 ) automatically falling into a waste collection assembly ( 27 ); and
material unloading, comprising: driving the punching, tape-preparing and cutting mechanism ( 4 ) to rotate for ascending by the robotic arm ( 5 ) to form a receiving space, and supporting and unloading the coiled material ( 3 ) from the winding device ( 1 ) by the loading and unloading trolley ( 2 ).
2. A multifunctional apparatus of automatic punching, laminating, tape-preparing and cutting for a tailing end of a coiled material, comprising: a winding device ( 1 ), a loading and unloading trolley ( 2 ), a robotic arm centering and deviation-correcting mechanism ( 6 ), a robotic arm winding diameter tracking mechanism ( 7 ), a guiding plate ( 21 ), an air-blowing guide assembly ( 22 ), a waste collection assembly ( 27 ), a robotic arm ( 5 ) and a punching, tape-preparing and cutting mechanism ( 4 ); wherein an end of the robotic arm ( 5 ) is mounted with the punching, tape-preparing and cutting mechanism ( 4 ), the other end of the robotic arm ( 5 ) is rotatably connected to the robotic arm centering and deviation-correcting mechanism ( 6 ), the robotic arm centering and deviation-correcting mechanism ( 6 ) is fixed onto the robotic arm winding diameter tracking mechanism ( 7 ), the robotic arm winding diameter tracking mechanism ( 7 ) is slidably connected to a rack, the guiding plate ( 21 ) is installed on the punching, tape-preparing and cutting mechanism ( 4 ), the waste collection assembly ( 27 ) is disposed below the punching, tape-preparing and cutting mechanism ( 4 ), the air-blowing guide assembly ( 22 ) is disposed above the punching, tape-preparing and cutting mechanism ( 4 ), and the multifunctional apparatus is configured to be used in the application method as claimed in claim 1 .
3. The multifunctional apparatus as claimed in claim 2 , wherein the guiding plate ( 21 ) is located at a side of an inlet of a sheet material ( 10 ).
4. The multifunctional apparatus as claimed in claim 3 , wherein the punching, tape-preparing and cutting mechanism ( 4 ) is mounted with the air-blowing guide assembly ( 22 ) at another opposite side of the inlet of the sheet material ( 10 ), an air inlet of the air-blowing guide assembly ( 22 ) is configured to input a compressed gas, and an air outlet of the air-blowing guide assembly ( 22 ) is arranged facing towards the inlet of the sheet material ( 10 ).
5. The multifunctional apparatus as claimed in claim 4 , wherein the waste collection assembly ( 27 ) comprises a waste container.