IP Library Granted Patent US 11,456,723
Granted Patent B2
US 11,456,723 · App. 17/558,147 · Granted Sep 27, 2022

Acoustic wave resonator RF filter circuit device

Inventors: Jeffrey B. Shealy (Cornelius, NC); Michael D. Hodge (Belmont, NC); Rohan W. Houlden (Oak Ridge, NC); Mary Winters (Webster, NY); Ramakrishna Vetury (Charlotte, NC); Ya Shen (Huntersville, NC); David M. Aichele (Huntersville, NC)
Assignee: Akoustis, Inc.
H03H9/605H03H9/02015H03H9/131H03H9/205
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Quick Facts
Patent No.
US 11,456,723
App. No.
17/558,147
Granted
Sep 27, 2022
Kind
B2
Abstract

An RF circuit device using modified lattice, lattice, and ladder circuit topologies. The devices can include a plurality of resonator devices and a plurality of resonator devices. In the ladder topology, the resonator devices are connected in series from an input port to an output port while shunt resonator devices are coupled the nodes between the resonator devices. In the lattice topology, a top and a bottom serial configurations each includes a pair of resonator devices that are coupled to differential input and output ports. A pair of shunt resonators is cross-coupled between each pair of a top serial configuration resonator and a bottom serial configuration resonator. The modified lattice topology adds baluns or inductor devices between top and bottom nodes of the top and bottom serial configurations of the lattice configuration. These topologies may be applied using single crystal or polycrystalline bulk acoustic wave (BAW) resonators.

Claims (165)

1. An RF filter circuit device, the device comprising:

a first node coupled to the input port;

a first resonator coupled between the first node and the input port, the first resonator comprising

a first capacitor device, the first capacitor device comprising a first substrate member, the first substrate member having a first resonator region and a first upper surface region contiguous with the first resonator region,

a first bottom electrode coupled to the first resonator region,

a first piezoelectric material overlying the first upper surface region and the first bottom electrode, the first piezoelectric material having a first electrode contact via,

a first top electrode overlying the first piezoelectric material and overlying the first bottom electrode,

a first top metal formed overlying the first piezoelectric material, the first top metal being physically coupled to the first bottom electrode through the first electrode contact via, and

a first insulating material overlying the first top electrode and configured with a first thickness to tune the first resonator;

a second node coupled to the first node;

a second resonator coupled between the first node and the second node, the second resonator comprising

a second capacitor device, the second capacitor device comprising a second substrate member, the second substrate member having a second resonator region and a second upper surface region contiguous with the second resonator region,

a second bottom electrode coupled to the second resonator region,

a second piezoelectric material overlying the second upper surface region and the second bottom electrode, the second piezoelectric material having a second electrode contact via,

a second top electrode overlying the second piezoelectric material and overlying the second bottom electrode,

a second top metal formed overlying the second piezoelectric material, the second top metal being physically coupled to the second bottom electrode through the second electrode contact via, and

a second insulating material overlying the second top electrode and configured with a second thickness to tune the second resonator;

a third node coupled to the second node;

a third resonator coupled between the second node and the third node, the third resonator comprising a third capacitor device, the third capacitor device comprising

a third substrate member, the third substrate member having a third resonator region and a third upper surface region contiguous with the third resonator region,

a third bottom electrode coupled to the third resonator region,

a third piezoelectric material overlying the third upper surface region and the third bottom electrode, the third piezoelectric material having a third electrode contact via,

a third top electrode overlying the third piezoelectric material and overlying the third bottom electrode,

a third top metal formed overlying the third piezoelectric material, the third top metal being physically coupled to the third bottom electrode through the third electrode contact via, and

a third insulating material overlying the third top electrode and configured with a third thickness to tune the third resonator;

a fourth node coupled to the third node;

a fourth resonator coupled between the third node and the fourth node, the fourth resonator comprising a fourth capacitor device, the fourth capacitor device comprising

a fourth substrate member, the fourth substrate member having a fourth resonator region and a fourth upper surface region contiguous with the fourth resonator region,

a fourth bottom electrode coupled to the fourth resonator region,

a fourth piezoelectric material overlying the fourth upper surface region and the fourth bottom electrode, the fourth piezoelectric material having a fourth electrode contact via,

a fourth top electrode overlying the fourth piezoelectric material and overlying the fourth bottom electrode,

a fourth top metal formed overlying the fourth piezoelectric material, the fourth top metal being physically coupled to the fourth bottom electrode through the fourth electrode contact via, and

a fourth insulating material overlying the fourth top electrode and configured with a fourth thickness to tune the fourth resonator;

an output port coupled to the fourth node;

a serial configuration comprising the input port, the first node, the first resonator, the second node, the second resonator, the third node, the third resonator, the fourth resonator, the fourth node, and the output port;

a first shunt configuration resonator coupled to the first node;

a second shunt configuration resonator coupled to the second node;

a third shunt configuration resonator coupled to the third node; and

a fourth shunt configuration resonator coupled to the fourth node;

a parallel configuration comprising the first shunt configuration resonator, the second shunt configuration resonator, the third shunt configuration resonator, and the fourth shunt configuration resonator; and

a circuit response between the input port and the output port and configured from the serial configuration and the parallel configuration to achieve a transmission loss from a pass band having a characteristic frequency centered around 5.2 GHz and having a bandwidth from 5.170 GHz to 5.330 GHz such that the characteristic frequency centered around 5.2 GHz is tuned from a lower frequency ranging from about 4 GHz to 5.1 GHz.

2. The device of claim 1 wherein the first piezoelectric material, the second piezoelectric material, the third piezoelectric material, and the fourth piezoelectric material each comprise a single crystal aluminum nitride (AlN) bearing material, a single crystal aluminum scandium nitride (AlScN) bearing material, a single crystal gallium nitride (GaN) bearing material, or a single crystal gallium aluminum nitride (GaAlN) bearing material.

3. The device of claim 1 wherein the first piezoelectric material, the second piezoelectric material, the third piezoelectric material, and the fourth piezoelectric material each comprise a polycrystalline aluminum nitride (AlN) bearing material, a polycrystalline aluminum scandium nitride (AlScN) bearing material, a polycrystalline gallium nitride (GaN) bearing material, or a polycrystalline gallium aluminum nitride (GaAlN) bearing material.

4. The device of claim 1 wherein each of the first insulating material, the second insulating material, the third insulating material, and the fourth insulating material comprises a silicon nitride bearing material or an oxide bearing material.

5. The device of claim 1 wherein the serial configuration forms a resonance profile and an anti-resonance profile; and the parallel configuration forms a resonance profile and an anti-resonance profile such that the resonance profile from the serial configuration is off-set with the anti-resonance profile of the parallel configuration to form the pass band.

6. The device of claim 1 wherein the pass band is characterized by a band edge on each side of the pass-band having an amplitude difference ranging from 10 dB to 60 dB; and wherein the pass-band has a pair of band edges, each of the band edges having a transition region from the pass band to a stop band such that the transition region ranges from 5 MHz to 250 MHz.

7. The device of claim 1 further comprising a typical insertion loss in the pass band of 2.1 dB, a typical amplitude variation characterizing the pass-band of 0.7 dB, and a typical return loss characterizing the pass-band of 15 dB.

8. The device of claim 1 further comprising a typical microwave characteristic impedance of 50 Ohms and a typical power handling capability within the pass-band of 30 dBm.

9. The device of claim 1 wherein the device is operable from −40 Degrees Celsius to 85 Degrees Celsius.

10. The device of claim 1 further comprising

a typical attenuation of 40 dB for a frequency range of 1 GHz to 5 GHz;

a typical attenuation of 50 dB for a frequency range of 5.490 GHz to 5.850 GHz; and

a typical attenuation of 48 dB for a frequency range of 5.9 GHz to 11 GHz.

11. The device of claim 1 configured as a bulk acoustic wave filter device;

wherein each of the first resonator, the second resonator, the third resonator, and the fourth resonator is a bulk acoustic wave resonator;

wherein each of the first shunt resonator, the second shunt resonator, the third shunt resonator, and the fourth shunt resonator is a bulk acoustic wave resonator.

12. The device of claim 1 further comprising one or more additional resonator devices numbered from N to M, where N is four and M is twenty.

13. The device of claim 1 further comprising one or more additional shunt resonator devices numbered from N to M, where N is four and M is twenty.

14. The device of claim 1 wherein each of the first resonator region, second resonator region, third resonator region, and fourth resonator region comprises an air cavity region.

15. An RF filter circuit device, the device comprising:

a first node coupled to the input port;

a first resonator coupled between the first node and the input port, the first resonator comprising

a first capacitor device, the first capacitor device comprising a first substrate member, the first substrate member having a first resonator region and a first upper surface region contiguous with the first resonator region,

a first bottom electrode coupled to the first resonator region,

a first piezoelectric material overlying the first upper surface region and the first bottom electrode, the first piezoelectric material having a first electrode contact via,

a first top electrode overlying the first piezoelectric material and overlying the first bottom electrode,

a first top metal formed overlying the first piezoelectric material, the first top metal being physically coupled to the first bottom electrode through the first electrode contact via, and

a first insulating material overlying the first top electrode and configured with a first thickness to tune the first resonator;

a second node coupled to the first node;

a second resonator coupled between the first node and the second node, the second resonator comprising

a second capacitor device, the second capacitor device comprising a second substrate member, the second substrate member having a second resonator region and a second upper surface region contiguous with the second resonator region,

a second bottom electrode coupled to the second resonator region,

a second piezoelectric material overlying the second upper surface region and the second bottom electrode, the second piezoelectric material having a second electrode contact via,

a second top electrode overlying the second piezoelectric material and overlying the second bottom electrode,

a second top metal formed overlying the second piezoelectric material, the second top metal being physically coupled to the second bottom electrode through the second electrode contact via, and

a second insulating material overlying the second top electrode and configured with a second thickness to tune the second resonator;

a third node coupled to the second node;

a third resonator coupled between the second node and the third node, the third resonator comprising a third capacitor device, the third capacitor device comprising

a third substrate member, the third substrate member having a third resonator region and a third upper surface region contiguous with the third resonator region,

a third bottom electrode coupled to the third resonator region,

a third piezoelectric material overlying the third upper surface region and the third bottom electrode, the third piezoelectric material having a third electrode contact via,

a third top electrode overlying the third piezoelectric material and overlying the third bottom electrode,

a third top metal formed overlying the third piezoelectric material, the third top metal being physically coupled to the third bottom electrode through the third electrode contact via, and

a third insulating material overlying the third top electrode and configured with a third thickness to tune the third resonator;

a fourth node coupled to the third node;

a fourth resonator coupled between the third node and the fourth node, the fourth resonator comprising a fourth capacitor device, the fourth capacitor device comprising

a fourth substrate member, the fourth substrate member having a fourth resonator region and a fourth upper surface region contiguous with the fourth resonator region,

a fourth bottom electrode coupled to the fourth resonator region,

a fourth piezoelectric material overlying the fourth upper surface region and the fourth bottom electrode, the fourth piezoelectric material having a fourth electrode contact via,

a fourth top electrode overlying the fourth piezoelectric material and overlying the fourth bottom electrode,

a fourth top metal formed overlying the fourth piezoelectric material, the fourth top metal being physically coupled to the fourth bottom electrode through the fourth electrode contact via, and

a fourth insulating material overlying the fourth top electrode and configured with a fourth thickness to tune the fourth resonator;

an output port coupled to the fourth node;

a serial configuration comprising the input port, the first node, the first resonator, the second node, the second resonator, the third node, the third resonator, the fourth resonator, the fourth node, and the output port;

a first shunt configuration resonator coupled to the first node;

a second shunt configuration resonator coupled to the second node;

a third shunt configuration resonator coupled to the third node; and

a fourth shunt configuration resonator coupled to the fourth node;

a parallel configuration comprising the first shunt configuration resonator, the second shunt configuration resonator, the third shunt configuration resonator, and the fourth shunt configuration resonator; and

a circuit response between the input port and the output port and configured from the serial configuration and the parallel configuration to achieve a transmission loss from a pass band having a characteristic frequency centered around 5.2 GHz and having a bandwidth from 5.170 GHz to 5.330 GHz such that the characteristic frequency centered around 5.2 GHz is tuned from a lower frequency ranging from about 4 GHz to 5.1 GHz, wherein the device is configured as a solidly-mounted resonator (SMR) filter device.

16. The device of claim 15 wherein each of the first resonator, the second resonator, the third resonator, and the fourth resonator is an SMR resonator.

17. The device of claim 15 wherein each of the first shunt resonator, the second shunt resonator, the third shunt resonator, and the fourth shunt resonator is an SMR resonator.

18. The device of claim 15 further comprising a typical microwave characteristic impedance of 50 Ohms and a typical power handling capability within the pass-band of 30 dBm.

19. The device of claim 15 further comprising

a typical attenuation of 40 dB for a frequency range of 1 GHz to 5 GHz;

a typical attenuation of 50 dB for a frequency range of 5.490 GHz to 5.850 GHz; and

a typical attenuation of 48 dB for a frequency range of 5.9 GHz to 11 GHz.

20. The device of claim 15 configured as a bulk acoustic wave filter device;

wherein each of the first resonator, the second resonator, the third resonator, and the fourth resonator is a bulk acoustic wave resonator;

wherein each of the first shunt resonator, the second shunt resonator, the third shunt resonator, and the fourth shunt resonator is a bulk acoustic wave resonator.

21. The device of claim 15 wherein the pass band is characterized by a band edge on each side of the pass-band having an amplitude difference ranging from 10 dB to 60 dB; and wherein the pass-band has a pair of band edges, each of the band edges having a transition region from the pass band to a stop band such that the transition region ranges from 5 MHz to 250 MHz.

22. The device of claim 15 further comprising a typical insertion loss in the pass band of 2.1 dB, a typical amplitude variation characterizing the pass-band of 0.7 dB, and a typical return loss characterizing the pass-band of 15 dB.

23. An RF filter circuit device, the device comprising:

a first node coupled to the input port;

a first resonator coupled between the first node and the input port, the first resonator comprising

a first capacitor device, the first capacitor device comprising a first substrate member, the first substrate member having a first resonator region and a first upper surface region contiguous with the first resonator region,

a first bottom electrode coupled to the first resonator region,

a first piezoelectric material overlying the first upper surface region and the first bottom electrode, the first piezoelectric material having a first electrode contact via,

a first top electrode overlying the first piezoelectric material and overlying the first bottom electrode,

a first top metal formed overlying the first piezoelectric material, the first top metal being physically coupled to the first bottom electrode through the first electrode contact via, and

a first insulating material overlying the first top electrode and configured with a first thickness to tune the first resonator;

a second node coupled to the first node;

a second resonator coupled between the first node and the second node, the second resonator comprising

a second capacitor device, the second capacitor device comprising a second substrate member, the second substrate member having a second resonator region and a second upper surface region contiguous with the second resonator region,

a second bottom electrode coupled to the second resonator region,

a second piezoelectric material overlying the second upper surface region and the second bottom electrode, the second piezoelectric material having a second electrode contact via,

a second top electrode overlying the second piezoelectric material and overlying the second bottom electrode,

a second top metal formed overlying the second piezoelectric material, the second top metal being physically coupled to the second bottom electrode through the second electrode contact via, and

a second insulating material overlying the second top electrode and configured with a second thickness to tune the second resonator;

a third node coupled to the second node;

a third resonator coupled between the second node and the third node, the third resonator comprising a third capacitor device, the third capacitor device comprising

a third substrate member, the third substrate member having a third resonator region and a third upper surface region contiguous with the third resonator region,

a third bottom electrode coupled to the third resonator region,

a third piezoelectric material overlying the third upper surface region and the third bottom electrode, the third piezoelectric material having a third electrode contact via,

a third top electrode overlying the third piezoelectric material and overlying the third bottom electrode,

a third top metal formed overlying the third piezoelectric material, the third top metal being physically coupled to the third bottom electrode through the third electrode contact via, and

a third insulating material overlying the third top electrode and configured with a third thickness to tune the third resonator;

a fourth node coupled to the third node;

a fourth resonator coupled between the third node and the fourth node, the fourth resonator comprising a fourth capacitor device, the fourth capacitor device comprising

a fourth substrate member, the fourth substrate member having a fourth resonator region and a fourth upper surface region contiguous with the fourth resonator region,

a fourth bottom electrode coupled to the fourth resonator region,

a fourth piezoelectric material overlying the fourth upper surface region and the fourth bottom electrode, the fourth piezoelectric material having a fourth electrode contact via,

a fourth top electrode overlying the fourth piezoelectric material and overlying the fourth bottom electrode,

a fourth top metal formed overlying the fourth piezoelectric material, the fourth top metal being physically coupled to the fourth bottom electrode through the fourth electrode contact via, and

a fourth insulating material overlying the fourth top electrode and configured with a fourth thickness to tune the fourth resonator;

an output port coupled to the fourth node;

a serial configuration comprising the input port, the first node, the first resonator, the second node, the second resonator, the third node, the third resonator, the fourth resonator, the fourth node, and the output port;

a first shunt configuration resonator coupled to the first node;

a second shunt configuration resonator coupled to the second node;

a third shunt configuration resonator coupled to the third node; and

a fourth shunt configuration resonator coupled to the fourth node;

a parallel configuration comprising the first shunt configuration resonator, the second shunt configuration resonator, the third shunt configuration resonator, and the fourth shunt configuration resonator; and

a circuit response between the input port and the output port and configured from the serial configuration and the parallel configuration to achieve a transmission loss from a pass band having a characteristic frequency centered around 5.2 GHz and having a bandwidth from 5.170 GHz to 5.330 GHz such that the characteristic frequency centered around 5.2 GHz is tuned from a lower frequency ranging from about 4 GHz to 5.1 GHz, wherein each of the first resonator region, second resonator region, third resonator region, and fourth resonator region comprises a reflector region.

24. The device of claim 23 wherein the reflector region comprises at least one low impedance layer and at least one high impedance layer.

25. The device of claim 23 wherein the reflector region comprises a multi-layer mirror structure having at least one pair of impedance layers with a low impedance layer and a high impedance layer.

26. The device of claim 23 wherein the pass band is characterized by a band edge on each side of the pass-band having an amplitude difference ranging from 10 dB to 60 dB; and wherein the pass-band has a pair of band edges, each of the band edges having a transition region from the pass band to a stop band such that the transition region ranges from 5 MHz to 250 MHz.

27. The device of claim 23 further comprising a typical insertion loss in the pass band of 2.1 dB, a typical amplitude variation characterizing the pass-band of 0.7 dB, and a typical return loss characterizing the pass-band of 15 dB.

28. The device of claim 23 further comprising a typical microwave characteristic impedance of 50 Ohms and a typical power handling capability within the pass-band of 30 dBm.

29. The device of claim 23 further comprising

a typical attenuation of 40 dB for a frequency range of 1 GHz to 5 GHz;

a typical attenuation of 50 dB for a frequency range of 5.490 GHz to 5.850 GHz; and

a typical attenuation of 48 dB for a frequency range of 5.9 GHz to 11 GHz.

30. The device of claim 23 configured as a bulk acoustic wave filter device;

wherein each of the first resonator, the second resonator, the third resonator, and the fourth resonator is a bulk acoustic wave resonator;

wherein each of the first shunt resonator, the second shunt resonator, the third shunt resonator, and the fourth shunt resonator is a bulk acoustic wave resonator.

Assignments (4)
CHANGE OF NAME Recorded Aug 8, 2025
From: TUNE HOLDINGS CORP.
To: AKOUSTIS TECHNOLOGIES CORP.
Reel/Frame 072370/0218 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2025
From: AKOUSTIS TECHNOLOGIES, INC.; AKOUSTIS, INC.; RFM INTEGRATED DEVICE INC.
To: TUNE HOLDINGS CORP.
Reel/Frame 071566/0959 →
CHANGE OF NAME Recorded Jun 30, 2025
From: TUNE HOLDINGS CORP.
To: AKOUSTIS TECHNOLOGIES CORP.
Reel/Frame 071786/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2022
From: SHEALY, JEFFREY B.; HODGE, MICHAEL D.; HOULDEN, ROHAN W.; WINTERS, MARY; VETURY, RAMAKRISHNA; SHEN, YA; AICHELE, DAVID M.
To: AKOUSTIS, INC.
Reel/Frame 060353/0033 →
Continuity (27)
Continuation 17306132 · May 3, 2021
Continuation In Part 16828675 · Mar 24, 2020
Continuation In Part 16707885 · Dec 9, 2019
Continuation In Part 16290703 · Mar 1, 2019
Continuation In Part 16175650 · Oct 30, 2018
Continuation In Part 16019267 · Jun 26, 2018
Continuation In Part 15784919 · Oct 16, 2017
Continuation In Part 15068510 · Mar 11, 2016
Continuation In Part 16514717 · Jul 17, 2019
Continuation In Part 16290703 · Mar 1, 2019
Continuation In Part 16175650 · Oct 30, 2018
Continuation In Part 16019267 · Jun 26, 2018
Continuation In Part 15784919 · Oct 16, 2017
Continuation In Part 15068510 · Mar 11, 2016
Continuation In Part 16541076 · Aug 14, 2019
Continuation In Part 16290703 · Mar 1, 2019
Continuation In Part 16175650 · Oct 30, 2018
Continuation In Part 16019267 · Jun 26, 2018
Continuation In Part 15784919 · Oct 16, 2017
Continuation In Part 15068510 · Mar 11, 2016
Continuation In Part 16391191 · Apr 22, 2019
Continuation In Part 16290703 · Mar 1, 2019
Continuation In Part 16175650 · Oct 30, 2018
Continuation In Part 16019267 · Jun 26, 2018
Continuation In Part 15784919 · Oct 16, 2017
Continuation In Part 15068510 · Mar 11, 2016
Related Publication 20220116023A1 · Apr 14, 2022