IP Library Granted Patent US 11,945,918
Granted Patent B2
US 11,945,918 · App. 17/563,353 · Granted Apr 2, 2024

Methods for the decomposition of contaminated plastic waste

Inventors: Jia Yun Yao (Redwood City, CA); Yu Wen Wang (Santa Clara, CA); Tapaswy Muppaneni (Newark, CA); Ruja Shrestha (Fremont, CA); Jennifer Le Roy (Mountain View, CA); Garret D. Figuly (Wilmington, DE)
Assignee: Novoloop, Inc.
C08J11/10B09B3/40C07C51/487C07C67/03C07C67/48C07C69/40C07C69/42C07C69/44C07C69/46C07C69/48C07C69/50C08J11/16C08J2323/06C08J2423/06
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Quick Facts
Patent No.
US 11,945,918
App. No.
17/563,353
Granted
Apr 2, 2024
Kind
B2
Abstract

This invention relates to the field of contaminated plastic waste decomposition. More specifically, the invention comprises methods and systems to decompose contaminated plastic waste and transform it into value-added products.

Claims (19)

1. A system for the decomposition of polyethylene, comprising:

a reactor configured to carry out a reaction of polyethylene with an oxidizing agent to produce a reaction product and a reaction gas;

an absorption unit configured to recover the oxidizing agent from the reaction gas, and return the oxidizing agent to the reactor; and

a separation unit configured to separate the reaction product from the oxidizing agent,

wherein the oxidizing agent is aqueous nitric acid (HNO 3 ), wherein the reaction product comprises at least one of C 8 -C 20 dicarboxylic acid substituted with a single nitro group, or the salts or esters thereof.

2. The system of claim 1 , wherein the separation unit comprises an evaporator.

3. The system of claim 2 , wherein the evaporator comprises one or more of a wiped-film evaporator, a falling-film evaporator, a forced-circulation evaporator, or a flash evaporator.

4. The system of claim 1 , wherein the separation unit further comprises an oxidizing agent harvester.

5. The system of claim 4 , wherein the oxidizing agent harvester is selected from the group of a chromatography column, a crystallizer, a liquid-liquid extractor, and Nutsche filter dryer.

6. The system of claim 1 , wherein the separation unit further comprises a dryer.

7. The system of claim 1 , wherein the reactor comprises a stirred tank reactor.

8. The system of claim 1 , wherein the reactor comprises a chopping blade configured to blend and breakdown the polyethylene.

9. The system of claim 1 , wherein the reactor comprises a screw conveyor configured to convey the polyethylene into or through the reactor.

10. The system of claim 1 , wherein the separation unit is configured to recycle the separated oxidizing agent to the reactor.

11. The system of claim 1 , further comprising a distillation unit configured to concentrate the oxidizing agent prior to recycling the oxidizing agent to the reactor from the absorption unit.

12. The system of claim 1 , further comprising a condenser for condensing the reaction gas from the reactor.

13. The system of claim 1 , wherein the absorption unit is an absorption column.

14. The system of claim 1 , wherein the polyethylene and the oxidizing agent are reacted at a temperature of about 60° C. to about 200° C. in the reactor.

15. The system of claim 1 , wherein the reaction product comprises succinic acid, glutaric acid, adipic acid, pimelic acid, azelaic acid, and at least one of C 8 -C 20 dicarboxylic acid substituted with a single nitro group, or the salts or esters thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2021
From: YAO, JIA YUN; WANG, YU WEN; MUPPANENI, TAPASWY; SHRESTHA, RUJA; LE ROY, JENNIFER; FIGULY, GARRET D.; FREER, ERIK
To: BIOCELLECTION INC.
Reel/Frame 058492/0355 →
CHANGE OF NAME Recorded Dec 28, 2021
From: BIOCELLECTION INC.
To: NOVOLOOP, INC.
Reel/Frame 058597/0487 →
Continuity (7)
Continuation 16717253 · Dec 17, 2019
Continuation 16422423 · May 24, 2019
Continuation PCTUS2019028258 · Apr 19, 2019
Continuation In Part 15958745 · Apr 20, 2018
Provisional Application 62793295 · Jan 16, 2019
Provisional Application 62660156 · Apr 19, 2018
Related Publication 20220119616A1 · Apr 21, 2022