Biostimulator having flexible circuit assembly
A biostimulator, such as a leadless cardiac pacemaker, having a flexible circuit assembly, is described. The flexible circuit assembly is contained within an electronics compartment between a battery, a housing, and a header assembly of the biostimulator. The flexible circuit assembly includes a flexible substrate that folds into a stacked configuration in which an electrical connector and an electronic component of the flexible circuit assembly are enfolded by the flexible substrate. An aperture is located in a fold region of the flexible substrate to allow a feedthrough pin of the header assembly to pass through the folded structure into electrical contact with the electrical connector. The electronic component can be a processor to control delivery of a pacing impulse through the feedthrough pin to a pacing tip. Other embodiments are also described and claimed.
1. A biostimulator, comprising:
a housing having an electronics compartment;
a flexible circuit assembly within the electronics compartment, wherein the flexible circuit assembly includes a plurality of battery connectors;
a battery having a plurality of battery pins extending from a distal face; and
an end insulator between the distal face of the battery and the flexible circuit assembly, wherein the end insulator includes a plurality of slots, and wherein the plurality of battery pins extend through the plurality of slots into the electronics compartment to connect to the plurality of battery connectors.
2. The biostimulator of claim 1 , wherein the end insulator is planar.
3. The biostimulator of claim 1 , wherein one or more of the plurality of slots has an elliptical profile.
4. The biostimulator of claim 1 , wherein a first slot of the plurality of slots has a larger dimension than a second slot of the plurality of slots.
5. The biostimulator of claim 1 , wherein an inner surface of the housing extends around the end insulator and the flexible circuit assembly.
6. The biostimulator of claim 5 , wherein the end insulator has an outer edge, and wherein the outer edge and the inner surface of the housing have a same profile.
7. The biostimulator of claim 6 , wherein an outer diameter of the outer edge is within 10% of an inner diameter of the inner surface.
8. The biostimulator of claim 1 , wherein the end insulator includes a dielectric film.
9. The biostimulator of claim 1 , wherein the end insulator includes a getter holder, and further comprising a moisture getter in a cavity of the getter holder.
10. The biostimulator of claim 1 , wherein the end insulator is a fold section of an insulating shroud having foldable sections, and wherein the foldable sections wrap over the flexible circuit assembly.
11. The biostimulator of claim 1 , wherein the flexible circuit assembly includes a mounting surface having a fold region between a first mounting region and a second mounting region, wherein the mounting surface is configured to fold along the fold region into a stacked configuration so that the first mounting region faces the second mounting region, and wherein the mounting surface includes an aperture in the fold region.
12. The biostimulator of claim 11 further comprising a processor and a feedthrough connector on the mounting surface, wherein the processor is configured to control generation of a pacing impulse, and wherein the feedthrough connector is configured to receive the pacing impulse and to transmit the pacing impulse through the aperture to a target tissue.
13. The biostimulator of claim 1 further comprising a header assembly mounted on the housing such that the flexible circuit assembly is enclosed between the header assembly, the housing, and the battery.
14. A method of manufacturing a biostimulator, comprising:
inserting a plurality of battery pins of a battery through a plurality of slots of an end insulator, wherein the plurality of battery pins extend from a distal face of the battery;
connecting a plurality of battery connectors of a flexible circuit assembly to the plurality of battery pins, wherein the end insulator is between a distal face of the battery and the flexible circuit assembly; and
mounting a housing on the battery such that the flexible circuit assembly is within an electronic compartment of the housing and the plurality of battery pins extend through the plurality of slots into the electronics compartment.
15. The method of claim 14 , wherein the end insulator is planar.
16. The method of claim 14 , wherein one or more of the plurality of slots has an elliptical profile.
17. The method of claim 14 , wherein an inner surface of the housing extends around the end insulator and the flexible circuit assembly.
18. The method of claim 14 further comprising mounting a header assembly on the housing such that the flexible circuit assembly is enclosed between the header assembly, the housing, and the battery.
19. The method of claim 14 further comprising folding the flexible circuit assembly along a fold region into a stacked configuration, wherein the flexible circuit assembly includes a mounting surface having the fold region between a first mounting region and a second mounting region, and wherein the first mounting region faces the second mounting region in a transverse direction when the flexible circuit assembly is in the stacked configuration.