IP Library Granted Patent US 12,440,617
Granted Patent B2
US 12,440,617 · App. 17/569,018 · Granted Oct 14, 2025

Linear activated drug dosing pump system

Inventor: David Nazzaro (Groveland, MA)
Assignee: INSULET CORPORATION
A61M5/1422A61M5/14236A61M5/16813
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Quick Facts
Patent No.
US 12,440,617
App. No.
17/569,018
Granted
Oct 14, 2025
Kind
B2
Abstract

A novel embodiment of a pump system, for example, of the type that would be used in a wearable drug delivery system, comprises dual linear-actuated plungers disposed in a pump chamber. The plungers are coupled to a leadscrew having both left-hand and right-hand threads such that rotation of leadscrew in a first direction moves the plungers together and rotation of leadscrew in a second, opposite direction moves the plungers apart. Movement of the plungers away from each other draws one or more doses of a liquid drug from a reservoir into the pump chamber, while movement of the plungers together forces liquid drug to a patient interface for delivery to the patient.

Claims (29)

1. A pump system comprising:

a pump chamber comprising a tube-like structure, at least one end of the pump chamber being open-ended;

a leadscrew, extending along a longitudinal axis of the pump chamber, the leadscrew having left-hand and right-hand threads defined thereon;

a first plunger coupled to the leadscrew via the left-hand threads; and

a second plunger, coupled to the leadscrew via the right-hand threads;

wherein rotation of the leadscrew in a first direction causes the first and second plungers to move toward each other and further wherein rotation of the leadscrew in a second, opposite direction causes the first and second plungers to move away from each other.

2. The pump system of claim 1 , wherein the pump chamber has a non-circular cross-sectional shape.

3. The pump system of claim 1 , further comprising:

an inlet port, defined in a sidewall of the pump chamber; and

an outlet port, defined in the sidewall of the pump chamber.

4. The pump system of claim 3 wherein the inlet port and outlet port are located in an area of the sidewall between the first and second plungers.

5. The pump system of claim 4 further comprising:

an inlet conduit coupled to the inlet port;

a reservoir, in fluid communication with the pump chamber via the inlet conduit; and

an inlet one-way valve, disposed between the reservoir and the pump chamber, the one-way valve allowing fluid to flow from the reservoir into the pump chamber and preventing fluid from flowing from the pump chamber to the reservoir.

6. The pump system of claim 5 wherein the reservoir is collapsible.

7. The pump system of claim 5 , further comprising:

an outlet conduit, coupled to the outlet port;

a patient interface, in fluid communication with the pump chamber via the outlet conduit; and

an outlet one-way valve, disposed between the pump chamber and the patient interface, the one-way valve allowing fluid to flow from the pump chamber to the patient interface and preventing fluid from flowing from the patient interface to the pump chamber.

8. The pump system of claim 7 , wherein movement of the plungers away from each other causes a negative pressure in a space between the plungers within the pump chamber, the negative pressure drawing a liquid disposed in the reservoir into the pump chamber through the inlet conduit.

9. The pump system of claim 8 where movement of the plungers toward each other causes a positive pressure in the space between the plungers within the pump chamber, the positive pressure forcing the liquid in the pump chamber into the outlet conduit.

10. The pump system of claim 9 wherein the volume of the space between the first and second plungers can be algorithmically determined based on the number of turns of the leadscrew.

11. The pump system of claim 9 wherein the volume of the space between the first and second plungers can be algorithmically determined based on input from one or more sensors.

12. The pump system of claim 9 wherein one or more units of the liquid may be drawn into the reservoir as the plungers move away from each other.

13. The pump system of claim 9 wherein a single unit of the liquid may be sent to the patient interface by movement of the first and second plungers to reduce the volume of the space between the first and second plungers by a predetermined amount corresponding to the single unit of the liquid.

14. The pump system of claim 1 further comprising:

a drive, coupled to the leadscrew, for rotating the leadscrew in the first and second directions.

15. The pump system of claim 14 wherein the drive comprises a motor coupled to the leadscrew via one or more gears.

Assignments (2)
SECURITY AGREEMENT SUPPLEMENT Recorded Dec 1, 2022
From: INSULET CORPORATION
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 062035/0785 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: NAZZARO, DAVID
To: INSULET CORPORATION
Reel/Frame 058594/0151 →
Continuity (2)
Provisional Application 63135857 · Jan 11, 2021
Related Publication 20220218893A1 · Jul 14, 2022
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