IP Library Granted Patent US 11,459,995
Granted Patent B1
US 11,459,995 · App. 17/569,068 · Granted Oct 4, 2022

Combustion engine mode optimization

Inventors: Antowan Zyada (Superior Township, MI); Kyoung Pyo Ha (Gyeonggi-do, KR); Shengrong Zhu (Superior Township, MI); Philip Zoldak (Superior Township, MI); Jeffrey Hollowell (Superior Township, MI); Mark Shirley (Albion, MI); Nicholas Fantin (Superior Township, MI)
Assignees: Hyundai Motor Company; Kia Corporation
F02P15/00F02D13/0215F02D41/38F02P21/00F02D2041/389F02D2200/101F02D2200/1002
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Quick Facts
Patent No.
US 11,459,995
App. No.
17/569,068
Granted
Oct 4, 2022
Kind
B1
Abstract

Methods and systems are described for combustion engine mode optimization. The system includes a combustion engine, a fuel delivery system, and a controller communicatively coupled to the combustion engine and the fuel delivery system. The controller selects a low temperature combustion mode based on the combustion engine being warmer than a predetermined temperature and low load conditions on the combustion engine. The low temperature combustion mode includes instructions that reduces an intake valve opening duration and an exhaust valve opening duration. The controller reduces the intake valve opening duration and the exhaust valve opening duration to create a delay between an intake valve opening duration and an exhaust valve opening duration in response to selecting the low temperature combustion mode. The delay increases a residual gas temperature in the combustion chamber and induces auto-ignition of fuel in the combustion chamber.

Claims (51)

1. A system comprising:

a combustion engine having a combustion chamber with an intake valve and an exhaust valve; and

a fuel delivery system;

a controller communicatively coupled to the combustion engine and the fuel delivery system, the controller configured to:

select a low temperature combustion mode based on the combustion engine being warmer than a predetermined temperature and low load conditions on the combustion engine, the low temperature combustion mode including instructions that reduces an intake valve opening duration and an exhaust valve opening duration; and

in response to selecting the low temperature combustion mode, reduce the intake valve opening duration and the exhaust valve opening duration to create a delay between the intake valve opening duration and the exhaust valve opening duration,

wherein the delay increases a fuel temperature in the combustion chamber and induces auto-ignition of fuel in the combustion chamber.

2. The system of claim 1 , wherein the delay traps burned combustion gases in the combustion chamber inducing an increased compression temperature and the auto-ignition of fuel is induced at a delayed compression stroke.

3. The system of claim 1 , wherein the low load conditions are indicative of an engine speed less than a predetermined engine speed and an engine torque less than a predetermined engine torque, the auto-ignition of fuel does not require a spark in the combustion chamber.

4. The system of claim 1 , wherein the controller is configured to:

select a spark ignition mode based on the combustion engine being colder than the predetermined temperature and the low load conditions on the combustion engine, the spark ignition mode including instructions to apply a spark to combust fuel in the combustion chamber; and

in response to the combustion engine being warmer than the predetermined temperature, select the low temperature combustion mode.

5. The system of claim 1 , wherein the controller is configured to:

in response to high load conditions on the combustion engine, select a diffusion flame mode including instructions to apply direct injection of fuel into the combustion chamber for compression ignited combustion, the high load conditions being indicative of an engine speed greater than a predetermined engine speed and an engine torque being greater than a predetermined engine torque.

6. The system of claim 5 , wherein the instructions further include:

increase the intake valve opening duration and the exhaust valve opening duration to reduce the delay between the intake valve open duration and the exhaust valve open duration,

wherein an intake valve displacement and an exhaust valve displacement in the diffusion flame mode are greater than the intake valve displacement and the exhaust valve displacement in the low temperature combustion mode.

7. The system of claim 5 , wherein the diffusion flame mode increases air trapped in the combustion chamber in comparison to the low temperature combustion mode, reduces fuel viscosity in comparison to the low temperature combustion mode, and increases fuel spray atomization and vaporization in comparison to the low temperature combustion mode.

8. The system of claim 1 , wherein the controller is configured to:

selecting a diffusion flame mode including instructions to apply direct injection for compression ignited combustion; and

in response to the low load conditions on the combustion engine, select the low temperature combustion mode including instructions to reduce an overlap time duration in which the intake valve open duration overlaps with the exhaust valve open duration.

9. The system of claim 1 , wherein the controller is configured to:

select a spark ignition mode based on low load conditions and the combustion engine being colder than the predetermined temperature; and

in response to selecting the low temperature combustion mode, reducing an overlap time duration in which the intake valve open duration overlaps with the exhaust valve open duration.

10. The system of claim 9 , wherein the controller is configured to:

in response to selecting the low temperature combustion mode, increase air entering the combustion chamber and adjust a direct injection timing and a direct injection amount.

11. A non-transitory computer-readable storage medium storing instructions that, when executed by a processor, cause the processor to perform operations comprising:

select a low temperature combustion mode based on a combustion engine being warmer than a predetermined temperature and low load conditions on the combustion engine, the low temperature combustion mode including instructions that reduces an intake valve opening duration and an exhaust valve opening duration; and

in response to selecting the low temperature combustion mode, reduce the intake valve opening duration and the exhaust valve opening duration to create a delay between the intake valve opening duration and the exhaust valve opening duration,

wherein the delay increases a fuel temperature in the combustion chamber and induces auto-ignition of fuel in the combustion chamber.

12. The non-transitory computer-readable storage medium of claim 11 , wherein the delay traps burned combustion gases in the combustion chamber inducing an increased compression temperature and the auto-ignition of fuel is induced at a delayed compression stroke.

13. The non-transitory computer-readable storage medium of claim 11 , wherein the low load conditions are indicative of an engine speed less than a predetermined engine speed and an engine torque less than a predetermined engine torque, the auto-ignition of fuel does not require a spark in the combustion chamber.

14. The non-transitory computer-readable storage medium of claim 11 , the operations further comprising:

select a spark ignition mode based on the combustion engine being colder than the predetermined temperature and the low load conditions on the combustion engine, the spark ignition mode including instructions to apply a spark to combust fuel in the combustion chamber; and

in response to the combustion engine being warmer than the predetermined temperature, select the low temperature combustion mode.

15. The non-transitory computer-readable storage medium of claim 11 , the operations further comprising:

in response to high load conditions on the combustion engine, select a diffusion flame mode including instructions to apply direct injection of fuel into the combustion chamber for compression ignited combustion, the high load conditions being indicative of an engine speed greater than a predetermined engine speed and an engine torque being greater than a predetermined engine torque.

16. The non-transitory computer-readable storage medium of claim 15 , wherein the instructions further include:

increase the intake valve opening duration and the exhaust valve opening duration to reduce the delay between the intake valve open duration and the exhaust valve open duration,

wherein an intake valve displacement and an exhaust valve displacement in the diffusion flame mode are greater than the intake valve displacement and the exhaust valve displacement in the low temperature combustion mode.

17. The non-transitory computer-readable storage medium of claim 15 , wherein the diffusion flame mode increases air trapped in the combustion chamber in comparison to the low temperature combustion mode, reduces fuel viscosity in comparison to the low temperature combustion mode, and increases fuel spray atomization and vaporization in comparison to the low temperature combustion mode.

18. The non-transitory computer-readable storage medium of claim 11 , the operations further comprising:

selecting a diffusion flame mode including instructions to apply direct injection for compression ignited combustion; and

in response to the low load conditions on the combustion engine, select the low temperature combustion mode including instructions to reduce an overlap time duration in which the intake valve open duration overlaps with the exhaust valve open duration.

19. The non-transitory computer-readable storage medium of claim 11 , the operations further comprising:

select a spark ignition mode based on low load conditions and the combustion engine being colder than the predetermined temperature; and

in response to selecting the low temperature combustion mode, reducing an overlap time duration in which the intake valve open duration overlaps with the exhaust valve open duration.

20. A method comprising:

select a low temperature combustion mode based on a combustion engine being warmer than a predetermined temperature and low load conditions on the combustion engine, the low temperature combustion mode including instructions that reduces an intake valve opening duration and an exhaust valve opening duration; and

in response to selecting the low temperature combustion mode, reduce the intake valve opening duration and the exhaust valve opening duration to create a delay between the intake valve opening duration and the exhaust valve opening duration,

wherein the delay increases a residual gas temperature in the combustion chamber and induces auto-ignition of fuel in the combustion chamber.

Assignments (2)
CONFIRMATORY LICENSE Recorded Mar 12, 2024
From: HYUNDAI AMERICAN TECHNICAL CENTER, INC.
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 066793/0843 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2022
From: ZYADA, ANTOWAN; HA, KYOUNG PYO; ZHU, SHENGRONG; ZOLDAK, PHILIP; HOLLOWELL, JEFFREY; SHIRLEY, MARK; FANTIN, NICHOLAS
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 060871/0071 →
Cited By (1)
US 12,565,849