IP Library Granted Patent US 11,894,589
Granted Patent B2
US 11,894,589 · App. 17/569,992 · Granted Feb 6, 2024

Systems, methods, and devices for cation-associating fuel cell components

Inventors: John Slack (Phoenix, AZ); Andrew Baker (Phoenix, AZ)
Assignee: Nikola Corporation
H01M8/1027H01M8/1004H01M8/1053H01M2008/1095
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Quick Facts
Patent No.
US 11,894,589
App. No.
17/569,992
Granted
Feb 6, 2024
Kind
B2
Abstract

Improved membrane electrode assemblies, cation-associating components thereof, and methods of making and treating the same are provided. Membrane electrode assemblies may include an ionomer having a first pKa value, and a water-insoluble net polymer having a weakly-acidic functional group, wherein the weakly-acidic functional group has a second pKa value greater than the first pKa value.

Claims (19)

1. A membrane electrode assembly, comprising:

a proton exchange membrane disposed between an anode catalyst layer and a cathode catalyst layer; and

a cation-associating layer comprising a water-insoluble net polymer,

wherein the water-insoluble net polymer comprises a weakly-acidic functional group configured to preferentially associate with contaminant cations,

wherein the proton exchange membrane comprises a first ionomer,

wherein the weakly-acidic functional group comprises phosphonic acid, and

wherein the cation-associating layer is disposed in at least one of a portion of the cathode catalyst layer, a portion of a cathode microporous layer, or between the cathode catalyst layer and the cathode microporous layer.

2. The membrane electrode assembly of claim 1 , wherein the first ionomer comprises perfluorinated sulfonic acid.

3. The membrane electrode assembly of claim 1 , wherein the water-insoluble net polymer comprises fluoropolymeric phosphonic acid.

4. The membrane electrode assembly of claim 1 , wherein the cation-associating layer comprises at least one of a pure cation-associating layer, a blended cation-associating layer, a copolymer, or a terpolymer.

5. The membrane electrode assembly of claim 1 , further comprising a radical scavenger configured to preferentially associate with the weakly-acidic moiety.

6. The membrane electrode assembly of claim 5 , wherein the radical scavenger comprises at least one of a lanthanide metal or a transition metal having more than one oxidation state.

7. The membrane electrode assembly of claim 6 , wherein the radical scavenger comprises cerium.

8. The membrane electrode assembly of claim 3 , wherein a first portion of cation-associating net layer comprises the first ionomer, and wherein a second portion of the net layer comprises the water-insoluble net polymer.

9. The membrane electrode assembly of claim 8 , wherein a distribution of the first ionomer and the water-insoluble net polymer in the cation-associating layer is substantially even.

10. The membrane electrode assembly of claim 8 , wherein a distribution of the first ionomer and the water-insoluble cation-associating polymer in the net layer comprises an in-plane gradient.

11. The membrane electrode assembly of claim 8 , wherein a distribution of the first ionomer and the water-insoluble net polymer in the cation-associating layer comprises a through-plane gradient.

12. The membrane electrode assembly of claim 1 , wherein the weakly-acidic functional group is bound to a backbone of the water-insoluble net polymer.

13. The membrane electrode assembly of claim 1 , wherein the weakly-acidic functional group is bound to a side-chain of the water-insoluble net polymer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2025
From: NIKOLA CORPORATION
To: HYROAD NETWORKS LLC
Reel/Frame 073706/0118 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2022
From: SLACK, JOHN; BAKER, ANDREW
To: NIKOLA CORPORATION
Reel/Frame 058582/0941 →
Continuity (3)
Continuation 17346674 · Jun 14, 2021
Provisional Application 63065632 · Aug 14, 2020
Related Publication 20220131170A1 · Apr 28, 2022