Electric driven hydraulic fracking system
An electric driven hydraulic fracking system is disclosed. A pump configuration that includes the single VFD, the single shaft electric motor, and the single hydraulic pump that is mounted on the single pump trailer. The single VFD converts the electric power of at least 13.8 kV to a VFD rated voltage level of at least 4160V and drives the single shaft electric motor at the VFD voltage level of up to 4160V to control the operation of the single shaft electric motor and the single hydraulic pump. The single shaft electric motor drives the single hydraulic pump with the rotation at the rated RPM level of at least 750 RPM. The single hydraulic pump continuously pumps the fracking media into the well at the HP level of at least 5000 HP. The single hydraulic pump operates on a continuous duty cycle to continuously pump the fracking media at the HP level of at least 5000 HP.
1. An electric driven hydraulic fracking system that pumps a fracking media into a well to execute a fracking operation to extract a fluid from the well, comprising:
a pump configuration that includes a Variable Frequency Drive (VFD), single-shaft electric motor, and a hydraulic pump, wherein:
the VFD is configured to:
convert electric power generated from an electric utility power plant at a power generation voltage level of 12.47 kV to a VFD voltage level and drive the single-shaft electric motor that is associated with the VFD at the VFD voltage level to control the operation of the single-shaft electric motor to drive the hydraulic pump, wherein the VFD voltage level is a voltage level that is required to drive the single-shaft electric motor to drive the hydraulic pump, and
apply each phase changing sinusoidal signal from a plurality of phase changing sinusoidal signals at a phase shift relative to each other phase changing sinusoidal signal in transitioning an AC voltage signal at the power generation level to a VFD voltage signal at the VFD voltage level to reduce a level of harmonics in a VFD current waveform included in the VFD voltage signal at the VFD voltage level that propagates back to the electric utility power plant to below a level of total harmonic distortion that satisfies IEEE-519;
the single-shaft electric motor is configured to rotate at a RPM level based on the VFD voltage as provided by the VFD and to drive the hydraulic pump with the rotation at the RPM level on a continuous duty cycle to continuously pump the fracking media into the well at the HP level of at least 3000 HP to prevent intermittent stalling in pumping by the hydraulic pump, and
the hydraulic pump is configured to pump the fracking media into the well at a HP level of at least 3000 HP as driven by the single-shaft electric motor at the RPM level, wherein the electric utility power plant is a power plant that independently generates electric power for an electric utility grid.
2. The electric driven hydraulic fracking system of claim 1 , wherein the hydraulic pump is further configured to pump the fracking media into the well at a HP level of at least 5000 HP as driven by the single-shaft electric motor at a RPM level of at least 750 RPM.
3. The electric driven hydraulic fracking system of claim 1 , wherein the VFD is further configured to:
convert electric power generated at a power generation level of 24 MW and a power generation voltage level of 12.47 kV generated from a mobile power substation to the VFD voltage level and drive the single-shaft electric motor that is associated with the VFD at the VFD voltage level to control the operation of the single-shaft electric motor to drive the hydraulic pump, wherein the mobile power substation is a power plant that independently generates the electric power at the power generation voltage level of 24 MW and the power generation voltage level of 12.47 kV.
4. The electric driven hydraulic fracking system of claim 1 , wherein the VFD is further configured to apply a plurality of phase changing sinusoidal signals to a conversion of an AC voltage signal associated with the electric power at the power generation voltage level to a VFD voltage signal at the VFD voltage level to mitigate a level of harmonics in a VFD current waveform included in the VFD voltage signal at the VFD voltage level that propagate back to the electric utility power plant.
5. The electric driven hydraulic fracking system of claim 4 , wherein the VFD is further configured to:
reduce the level of harmonics introduced at a common point of coupling between the VFD and the electric utility power plant to enable the electric utility power plant to provide the electric power at the power generation level of 24 MW and the power generation voltage level of 12.47 kV and to prevent disruption to the electric utility grid associated with the electric utility power plant.
6. A method for an electric driven hydraulic fracking system to pump a fracking media into a well to execute a fracking operation to extract a fluid from the well, comprising:
converting by a Variable Frequency Drive (VFD) electric power generated from an electric utility power plant at a power generation voltage level of 12.47 kV to a VFD voltage level, wherein the VFD voltage level is a voltage level that is required to drive a single-shaft electric motor to drive a hydraulic pump;
applying each phase changing sinusoidal signal from a plurality of phase changing sinusoidal signals at a phase shift relative to each other phase changing sinusoidal signal in transitioning an AC voltage signal at the power generation level to a VFD voltage signal at the VFD voltage level to reduce a level of harmonics in a VFD current waveform included in the VFD voltage signal at the VFD voltage level that propagates back to the electric utility power plant to below a level of total harmonic distortion that satisfies IEEE-519;
driving the single-shaft electric motor that is associated with the VFD at the VFD voltage level to rotate a RPM level based on the VFD voltage level to control the operation of the single-shaft electric motor to drive the hydraulic pump;
driving by the single-shaft electric motor the hydraulic pump that is associated with the VFD and the electric motor with the rotation at the RPM level on a continuous duty cycle to continuously pump the fracking media into the well at the HP level of at least 3000 HP to prevent intermittent stalling in pumping by the hydraulic pump; and
pumping by the hydraulic pump the fracking media into the well at a HP level of at least 3000 HP as driven by the single-shaft electric motor at the RPM level, wherein the electric utility power plant is a power plant that independently generates electric power for an electric utility grid.
7. The method of claim 6 , wherein the pumping further comprises:
pumping the fracking media into the well at a HP level of at least 5000 HP as driven by the electric motor at a RPM level of at least 750 RPM.
8. The method of claim 6 , wherein the converting comprises:
converting electric power generated at a power generation level of 24 MW and a power generation voltage level of 12.47 kV generated from a mobile power substation to the VFD voltage level;
driving the electric motor that is associated with the VFD at the VFD voltage level to control the operation of the electric motor to drive the hydraulic pump, wherein the mobile power substation is a power plant that independently generates the electric power at the power generation voltage level of 24 MW and the power generation voltage level of 12.47 kV.
9. The method of claim 6 , wherein the converting the electric power comprises:
applying a plurality of phase changing sinusoidal signals to a conversion of an AC voltage signal associated with the electric power at the power generation voltage level to a VFD voltage signal at the VFD voltage level to mitigate a level of harmonics in a VFD current waveform included in the VFD voltage signal at the VFD voltage level that propagate back to the electric utility power plant.
10. The method of claim 9 , converting the electric power further comprises:
reducing the level of harmonics introduced at a common point of coupling between the VFD and the electric utility power plant to enable the electric utility power plant to provide the electric power at the power generation level of 24 MW and the power generation voltage level of 12.47 kV and to prevent disruption to the electric utility grid associated with the electric utility power plant.
11. An electric driven hydraulic fracking system that pumps a fracking media into a well to execute a fracking operation to extract a fluid from the well, comprises:
a pump configuration that includes the plurality of VFDs, a plurality of single-shaft electric motors, and a plurality of hydraulic pumps, wherein:
each VFD is configured to:
convert the electric power generated from an electric utility power plant at a power generation voltage level of 12.47 kV to a VFD voltage level and drive the corresponding single-shaft electric motor that is associated with the corresponding VFD at the VFD voltage level to control the operation of the corresponding single-shaft electric motor and the corresponding hydraulic pump, wherein the VFD voltage level is a voltage level that is required to drive the single-shaft electric motor to drive the hydraulic pump, and
apply each phase changing sinusoidal signal from a plurality of phase changing sinusoidal signals at a phase shift relative to each other phase changing sinusoidal signal in transitioning a corresponding AC voltage signal at the power generation level to a corresponding VFD voltage signal at the VFD voltage level to reduce a level of harmonics in a corresponding VFD current waveform included in the corresponding VFD voltage signal at the VFD voltage level that propagates back to the electric utility power plant to below a level of harmonic distortion that satisfies IEEE-519;
each single-shaft electric motor is configured to rotate at a RPM level based on the VFD voltage level as provided by the corresponding VFD and to drive the corresponding hydraulic pump with the rotation at the RPM level on a continuous duty cycle to continuously pump the fracking media into the well at the HP level of at least 3000 HP to prevent intermittent stalling in pumping by each corresponding hydraulic pump, and
each hydraulic pump is configured to pump the fracking media into the well at a HP level of at least 3000 HP as driven by the corresponding single-shaft electric motor at the RPM level, wherein the electric utility power plant is a power plant that independently generates electric power for an electric utility grid.
12. The electric driven hydraulic fracking system of claim 11 , wherein the power generation system comprises an electric utility power plant that is configured to pump the fracking media into the well at a HP level of at least 5000 HP as driven by the electric motor at a RPM level of at least 750 RPM.
13. The electric driven hydraulic fracking system of claim 11 , wherein each VFD is further configured to:
convert electric power generated at a power generation level of 24 MW and a power generation voltage level of 12.47 kV generated from a mobile power substation to the VFD voltage level to control the operation of the corresponding electric motor to drive the corresponding hydraulic pump, wherein the mobile power substation is a power plant that independently generates the electric power at the power generation voltage level of 24 MW and the power generation voltage level of 12.47 kV.
14. The electric driven hydraulic fracking system of claim 11 , wherein each VFD is further configured to apply a plurality of phase changing sinusoidal signals to a conversion of a corresponding AC voltage signal associated with the electric power at the power generation voltage level to a corresponding VFD voltage signal at the VFD voltage level to mitigate a level of harmonics in a VFD current waveform included in the corresponding VFD voltage signal at the VFD voltage level that propagate back to the electric utility power plant.