IP Library Granted Patent US 11,515,663
Granted Patent B2
US 11,515,663 · App. 17/575,213 · Granted Nov 29, 2022

Electrical connector for oilfield operations

Inventors: Brody Whitley (Midland, TX); Matt Duckworth (Odessa, TX)
Assignee: SONIC CONNECTORS LTD.
H01R13/533E21B17/028H01R13/04H01R13/405H01R13/5202H01R24/84
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Quick Facts
Patent No.
US 11,515,663
App. No.
17/575,213
Granted
Nov 29, 2022
Kind
B2
Abstract

An electrical connector is provided that includes a plurality of electric cables. A first adapter is configured to receive the electrical cables. The first adapter protects the electrical cables and allows for an electrical connection between the electrical cables and a plurality of electrical pins. A second adapter is coupled to the first adapter. The second adapter allows for an electrical connection between the electrical pins and a plurality of electrical terminals. A cable kit is provided that is at least partially housed within the second adapter. The cable kit has a plurality of projections extending therefrom. An insulator body is coupled to the second adapter. The insulator body includes a plurality of openings. Each of the openings has a tapered end portion configured to receive a corresponding one of the plurality of projections of the cable kit to form a mechanical seal with the cable kit.

Claims (28)

1. An electrical connector, comprising:

a plurality of electrical cables;

a first adapter being configured to receive the electrical cables, wherein the first adapter protects the electrical cables and allows for an electrical connection between the electrical cables and a plurality of electrical pins;

a second adapter being coupled to the first adapter, the second adapter allowing for an electrical connection between the electrical pins and a plurality of electrical terminals within the second adapter;

a cable kit at least partially housed within the second adapter, the cable kit having a plurality of projections extending therefrom; and

an insulator body being coupled to the second adapter, wherein the insulator body includes a plurality of openings, each of the openings having a tapered end portion configured to receive a corresponding one of the plurality of projections to form a mechanical seal with the cable kit.

2. The electrical connector of claim 1 , wherein the first adapter comprises a first portion having an elliptical shape.

3. The electrical connector of claim 2 , wherein the first portion receives the electrical cables via an opening.

4. The electrical connector of claim 1 , wherein the second adapter is attached to a portion of the first adapter.

5. The electrical connector of claim 4 , wherein the second adapter is attached to a portion of the insulator body.

6. The electrical connector of claim 1 , wherein the electrical terminals are protected using a plurality of armored cables.

7. The electrical connector of claim 1 , wherein the electrical pins and the electrical terminals are positioned within the insulator body.

8. The electrical connector of claim 1 , wherein the insulator body includes O-rings disposed about the insulator body.

9. A method of manufacturing an electrical connector, comprising:

providing a plurality of electric cables;

receiving the electrical cables via a first adapter, wherein the first adapter protects the electrical cables and allows for an electrical connection between the electrical cables and a plurality of electrical pins;

coupling a second adapter to the first adapter, the second adapter allowing for an electrical connection between the electrical pins and a plurality of electrical terminals within the second adapter;

positioning a cable kit at least partially within the second adapter, the cable kit having a plurality of projections extending therefrom; and

coupling an insulator body to the second adapter, the insulator body including a plurality openings, each of the openings having a tapered end portion to receive a corresponding one of the plurality of projections to form a mechanical seal.

10. The method of claim 9 , wherein receiving the electrical cables via the first adapter includes providing the first adapter with a first portion having an elliptical shape for receiving the electrical cables.

11. The method of claim 9 , wherein coupling the insulator body to the second adapter includes protecting the electrical terminals using a plurality of armored cables.

12. The method of claim 9 , wherein coupling the insulator body to the second adapter includes positioning the electrical pins and the electrical terminals within the insulator body.

13. An electrical connector, comprising:

a plurality of electrical cables;

a first adapter being configured to receive the electrical cables, wherein the first adapter protects the electrical cables and allows for an electrical connection between the electrical cables and a plurality of electrical pins;

a second adapter being coupled to the first adapter, wherein the second adapter houses a cable kit further allowing for the electrical connection between the electrical pins and the electrical cables within the second adapter, the cable kit including a plurality of projections extending therefrom; and

an insulator body at least partially positioned within the second adapter, the insulator body having a plurality of openings at a first end thereof, each of the openings having a tapered end portion configured to receive a corresponding one of the plurality of projections to form a mechanical seal with the cable kit;

wherein each of the plurality of projections are substantially constant in diameter; wherein the insulator body is substantially cylindrical in shape and includes a plurality of openings defined at a second end thereof; and second adapter is configured to allow for an electrical connection.

Assignments (3)
SECURITY INTEREST Recorded Jul 29, 2026
From: SONIC CONNECTORS, LTD.
To: TRUIST BANK, AS NOTES COLLATERAL AGENT
Reel/Frame 075444/0797 →
SECURITY INTEREST Recorded Jul 29, 2026
From: SONIC CONNECTORS, LTD.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 075445/0111 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2022
From: WHITLEY, BRODY; DUCKWORTH, MATT
To: SONIC CONNECTORS LTD.
Reel/Frame 061327/0074 →
Continuity (2)
Continuation 17024204 · Sep 17, 2020
Related Publication 20220140525A1 · May 5, 2022