IP Library Granted Patent US 11,652,165
Granted Patent B2
US 11,652,165 · App. 17/576,355 · Granted May 16, 2023

Vertical field effect transistor device and method of fabrication

Inventors: James R. Shealy (Ithaca, NY); Richard J. Brown (Ithaca, NY)
Assignee: Odyssey Semiconductor, Inc.
H01L29/7802H01L29/1095H01L29/2003H01L29/66522H01L29/66712
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Quick Facts
Patent No.
US 11,652,165
App. No.
17/576,355
Granted
May 16, 2023
Kind
B2
Abstract

A method and vertical FET device fabricated in GaN or other suitable material. The device has a selective area implant region comprising an activated impurity configured from a bottom portion of a recessed regions, and substantially free from ion implant damage by using an annealing process. A gate region is configured from the selective area implant region, and each of the recessed regions is characterized by a depth configured to physically separate an n+ type source region and the p-type gate region such that a low reverse leakage gate-source p-n junction is achieved. An extended drain region is configured from a portion of an n− type GaN region underlying the recessed regions. An n+ GaN region is formed by epitaxial growth directly overlying the backside region of the GaN substrate and a backside drain contact region configured from the n+ type GaN region overlying the backside region.

Claims (22)

1. A vertical FET device fabricated in GaN, the device comprising:

a GaN substrate comprising a surface region and a backside region;

an n-type GaN epitaxial layer overlying the surface region;

a plurality of finger regions, each of the finger regions having a portion of the n− type GaN epitaxial layer, an n+ type portion; and a capping layer;

a plurality of recessed regions, each of the recessed regions formed between each pair of finger regions;

an n− type GaN channel comprising a doping level and a thickness selected to provide a large gate-drain breakdown voltage in a range from 100 volts to 20 kilo-volts;

an n+ type source configured from the n+ type portion of the finger region;

a selective area implant region comprising an activated impurity, selected from at least one of Be, Mg, Zn, Ca, and Cd, configured from a bottom portion of the recessed regions, and configured to be substantially free from ion implant damage using an annealing process;

a p-type gate region configured from the selective area implant region;

a depth characterizing each of the recessed regions configured to provide physical separation between the n+ type source region and the p-type gate region such that a low reverse leakage gate-source p-n junction is achieved;

an extended drain region configured from a portion of n− type GaN region underlying the recessed regions;

an n+ GaN region formed by epitaxial growth directly overlying the backside region of the GaN substrate; and

a backside drain contact region configured from the n+ type GaN region overlying the backside region.

2. The device of claim 1 wherein the n+ source region or regions are provided by a donor impurity ion implantation and a subsequent annealing process.

3. The device of claim 1 wherein the source region or regions are provided with silicon as a donor impurity.

4. The device of claim 1 wherein the channel region or regions are provided with a silicon as a donor impurity.

5. The device of claim 1 further comprising a built-in voltage of a gate-source diode is approximately 3 volts to achieve a wider channel width as compared to a metal-insulator-semiconductor gate structure for a normally-off enhancement mode device.

6. The device of claim 1 further comprising a dielectric spacer layer deposited conformally overlying the recessed regions to limit a lateral penetration of a subsequent ion implant of acceptors into the n-type GaN channel.

7. The device of claim 1 further comprising a dielectric spacer layer deposited conformally overlying the recessed regions to encapsulate and passivate a plurality of GaN exposed surfaces between the n+ type source and the p-type gate region.

8. The device of claim 1 further comprising a trench region configured around a periphery of a device region, the trench region comprising a dielectric fill material and configured to form an isolation region.

9. The device of claim 8 wherein the dielectric fill material is at least one of SiN, a mixed dielectric AlSiN, or AlN.

10. The device of claim 1 wherein the GaN substrate is n+ type.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2024
From: ODYSSEY SEMICONDUCTOR, INC.
To: POWER INTEGRATIONS, INC.
Reel/Frame 067887/0113 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2022
From: SHEALY, JAMES R.; BROWN, RICHARD J.
To: ODYSSEY SEMICONDUCTOR, INC.
Reel/Frame 058661/0950 →
Continuity (2)
Division 16814886 · Mar 10, 2020
Related Publication 20220140130A1 · May 5, 2022