Processes for depositing silicon-containing films using halidosilane compounds and compositions
Processes for depositing silicon-containing films (e.g., silicon, amorphous silicon, silicon oxide, silicon nitride, silicon carbide, silicon oxynitride, silicon carbonitride, doped silicon films, and metal-doped silicon nitride films) are performed using halidosilane precursors. Examples of halidosilane precursor compounds described herein, include, but are not limited to, monochlorodisilane (MCDS), monobromodisilane (MBDS), monoiododisilane (MIDS), monochlorotrisilane (MCTS), and monobromotrisilane (MBTS), monoiodotrisilane (MITS).
1. A method for forming a silicon nitride film on at least one surface of a substrate by an atomic layer deposition process, the method comprising:
providing the at least one surface of the substrate in a reactor;
introducing into the reactor at least one halidosilane precursor from the group consisting of monochlorodisilane (MCDS), monobromodisilane (MBDS), monoiododisilane (MIDS), monochlorotrisilane (MCTS), monobromotrisilane (MBTS), and monoiodotrisilane (MITS), wherein the at least one halidosilane precursor is the only silicon-containing precursor introduced into the reactor, and
introducing a nitrogen-containing source into the reactor to form the silicon nitride film on the at least one surface.
2. The method of claim 1 wherein the nitrogen-containing source is selected from the group consisting of ammonia, hydrazine, monoalkylhydrazine, dialkylhydrazine, organoamine, organodiamine, ammonia plasma, hydrazine plasma, nitrogen plasma, nitrogen/hydrogen plasma, organoamine plasma, organodiamine plasma and mixtures thereof.
3. The method of claim 2 wherein the plasma is generated in situ.
4. The method of claim 2 wherein the plasma is generated remotely.
5. The method of claim 1 wherein the silicon nitride film is selected from the group consisting of an amorphous film, a boron doped film, and a germanium doped film.