Granted Patent B2

US 12,486,860 · App. 17/588,197 · Granted Dec 2, 2025

Inventors: William J. Boyko (Bethlehem, PA); Josef Griesmer (Bethlehem, PA)

Assignee: Flowserve Pte. Ltd.

F15B3/00F15B11/02F15B11/046F15B15/2861

Abstract

Claims (61)

1 . A system for exchanging pressure between at least two fluid streams, the system comprising:

a first chamber comprising:

a first clean end configured to receive a clean fluid;

a first dirty end configured to receive a dirty fluid;

a first piston configured to separate the clean fluid from the dirty fluid, the first piston being independently disposed entirely within the first chamber and further configured to travel unconstrained within the first chamber between the first clean end and the first dirty end;

a first clean side piston sensor comprising at least one first clean side piston sensor coil configured to detect one or more properties of a motion of the first piston, the first clean side piston sensor being spaced from the first clean end of the first chamber to enable the first piston to pass through and beyond the at least one first clean side piston sensor coil of the first clean side piston sensor; and

a first dirty side piston sensor comprising at least one first dirty side piston sensor coil configured to detect one or more properties of the motion of the first piston, the first dirty side piston sensor being spaced from the first dirty end of the first chamber to enable the first piston to pass through and beyond the at least one first dirty side piston sensor coil of the first dirty side piston sensor;

a second chamber comprising:

a second clean end configured to receive the clean fluid;

a second dirty end configured to receive the dirty fluid;

a second piston configured to separate the clean fluid from the dirty fluid, the second piston being independently disposed entirely within the second chamber and further configured to travel unconstrained within the second chamber between the second clean end and the second dirty end;

a second clean side piston sensor comprising at least one second clean side piston sensor coil configured to detect one or more properties of a motion of the second piston, the second clean side piston sensor being spaced from the second clean end of the second chamber to enable the second piston to pass through and beyond the at least one second clean side piston sensor coil of the second clean side piston sensor; and

a second dirty side piston sensor comprising at least one second dirty side piston sensor coil configured to detect one or more properties of the motion of the second piston, the second dirty side piston sensor being spaced from the second dirty end of the second chamber to enable the second piston to pass through and beyond the at least one second dirty side piston sensor coil of the second dirty side piston sensor; and

a single valve device configured to selectively place the clean fluid in communication with the dirty fluid through at least one of the first piston and the second piston; and

a control system for controlling the single valve device to stop flow of the clean fluid out of the first chamber while maintaining flow of the clean fluid into the second chamber for a dwell period responsive a location of a respective one of the first piston or the second piston, the single valve device configured to continue driving the respective one of the first piston or the second piston toward and to a respective one of the first dirty end or the second dirty end during the dwell period.

2 . The system of claim 1 , wherein the first dirty side piston sensor is configured to detect if the first piston passes at least partially beyond the first dirty side piston sensor; and wherein the second dirty side piston sensor is configured to detect if the second piston passes at least partially beyond the second dirty side piston sensor.

3 . The system of claim 1 , wherein the first clean side piston sensor is configured to detect a velocity of the first piston; and wherein the second clean side piston sensor is configured to detect a velocity of the second piston.

4 . The system of claim 1 , wherein the first dirty side piston sensor is configured to detect a velocity of the first piston, and wherein the second dirty side piston sensor is configured to detect a velocity of the second piston.

5 . The system of claim 1 , wherein the valve device is configured to maintain a substantially 180 degree cycle difference between the first piston and the second piston.

6 . The system of claim 5 , further comprising another pressure exchanger with two chambers, wherein the valve device is configured to maintain a cycle of the first piston and the second piston an equal cycle difference from a first piston and a second piston of the another pressure exchanger device.

7 . The system of claim 6 , wherein the two chambers of the another pressure exchanger are positioned over and extend along the first chamber and the second chamber.

8 . The system of claim 1 , wherein at least one of the first clean side piston sensor, the first dirty side piston sensor, the second clean side piston sensor, or the second dirty side piston sensor comprises at least two coils spaced a first distance apart along an axis of a respective one of the first chamber or the second chamber.

9 . The system of claim 8 , further comprising a third coil arranged around the respective one of the first chamber or the second chamber a second distance from one of the at least two coils.

10 . A method of controlling a pressure exchange device, the method comprising:

supplying a high-pressure clean fluid to a high-pressure inlet of a valve configured to direct flow of the high-pressure clean fluid to a first chamber;

transferring a first pressure from the high-pressure clean fluid to a low-pressure dirty fluid through a first piston freely traveling in the first chamber;

receiving the low-pressure dirty fluid in a second chamber;

monitoring a location of the first piston and a second piston freely traveling in the second chamber by sensing the first piston and the second piston passing through at least one sensor;

changing a position of the valve responsive the location of the second piston;

stopping flow of a low-pressure clean fluid from the second chamber while maintaining the flow of the high-pressure clean fluid into the first chamber for a dwell period;

continue driving the first piston in the first chamber toward a distal end of the chamber during the dwell period;

redirecting the flow of the high-pressure clean fluid to the second chamber after the dwell period; and

changing the dwell period responsive the location of the first piston.

11 . A method of controlling a pressure exchange device, the method comprising:

supplying a high-pressure clean fluid to a high-pressure inlet of a valve configured to direct flow of the high-pressure clean fluid to a first chamber;

transferring a first pressure from the high-pressure clean fluid to a low-pressure dirty fluid through a first piston freely traveling in the first chamber;

receiving the low-pressure dirty fluid in a second chamber;

monitoring a location of the first piston and a second piston freely traveling in the second chamber by sensing the first piston and the second piston passing through at least one sensor;

changing a position of the valve responsive the location of the second piston;

stopping flow of a low-pressure clean fluid from the second chamber while maintaining the flow of the high-pressure clean fluid into the first chamber for a dwell period;

continue driving the first piston in the first chamber toward a distal end of the chamber during the dwell period;

redirecting the flow of the high-pressure clean fluid to the second chamber after the dwell period;

monitoring one or more of a velocity or an acceleration of the first piston; and

changing the dwell period responsive to the one or more of the velocity or the acceleration of the first piston.

12 . The method of claim 10 , further comprising:

passing the first piston through the at least one sensor;

inducing an electrical property in the at least one sensor with the first piston;

measuring a change in the electrical property in the at least one sensor over time; and

calculating a velocity of the first piston based on the change in the electrical property in the at least one sensor.

13 . The method of claim 12 , wherein calculating the velocity of the first piston comprises calculating the velocity of the first piston based on a magnitude of the change in the electrical property in the at least one sensor.

14 . The method of claim 12 , wherein calculating the velocity of the piston comprises calculating the velocity of the first piston based on a detected rate of change of the electrical property in the at least one sensor.

15 . The method of claim 12 , further comprising passing the first piston through the at least one sensor comprising a first coil and a second coil, wherein the first coil and the second coil are axially aligned and axially spaced by a first distance.

16 . A system for exchanging pressure between at least two fluid streams comprising:

a control system; and

at least two pressure exchanging devices, a first pressure exchanging device of the at least two pressure exchanging devices being stacked over a second pressure exchanging device of the at least two pressure exchanging devices, each of the at least two pressure exchanging devices individually comprising:

a first tank and a first piston independently disposed in the first tank;

a second tank and a second piston independently disposed in the second tank, the first tank and the second tank being separate from each other and separately formed and defined from other pressure exchange devices, the first tank and the second tank fluidly connected to the other pressure exchange devices by at least one manifold; and

a control valve configured to control movement of the first piston and the second piston solely by directing flow of a high-pressure clean fluid into and a low-pressure clean fluid out of one or more of the first tank and the second tank;

wherein the first piston and the second piston are configured to exchange pressure from the high-pressure clean fluid to a low-pressure dirty fluid;

wherein the control system is configured to operate the control valve of each of the at least two pressure exchanging devices to maintain a substantially 180 degree cycle difference between the first piston and the second piston; and

wherein the control system is further configured to operate the control valve of each of the at least two pressure exchanging devices to substantially stop the flow of the low-pressure clean fluid out of the first tank while maintaining the flow of the high-pressure clean fluid into the second tank for a dwell period, the control valve configured to continue driving the second piston toward an end of the second tank during the dwell period.

Assignments (1)

Continuity (3)

References Cited (223)