IP Library › Granted Patent US 11,901,792
Granted Patent B2
US 11,901,792 · App. 17/592,537 · Granted Feb 13, 2024

Bus bar unit, stator, and motor

Inventor: Ryo Kamizato (Kyoto, JP)
Assignee: NIDEC CORPORATION
H02K5/225H02K3/46H02K3/50H02K3/52H02K2203/09
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Quick Facts
Patent No.
US 11,901,792
App. No.
17/592,537
Granted
Feb 13, 2024
Kind
B2
Abstract

A bus bar assembly includes a bus bar holder and bus bars each including a main line portion extending in a plane perpendicular or substantially perpendicular to a center axis in a posture in which a plate surface is oriented in an axial direction, and a connection terminal portion connected to an end portion of the main line portion. When viewed in the axial direction as a symmetry axis, the main line portion of the first U-phase bus bar and the main line portion of the second U-phase bus bar, the main line portion of the first V-phase bus bar and the main line portion of the second V-phase bus bar, and the main line portion of the first W-phase bus bar and the main line portion of the second W-phase bus bar, each have a shape line-symmetric to each other.

Claims (44)

1. A bus bar assembly applicable to a stator including a two-system connection configuration, the bus bar assembly comprising:

a bus bar holder on one side in an axial direction of a stator core located around a center axis of the stator; and

plate-shaped conductor bus bars fixed to the bus bar holder; wherein

the bus bars include:

a first U-phase bus bar and a second U-phase bus bar defining a U-phase bus bar group;

a first V-phase bus bar and a second V-phase bus bar defining a V-phase bus bar group; and

a first W-phase bus bar and a second W-phase bus bar defining a W-phase bus bar group;

each of the bus bars includes a main line portion extending in a plane perpendicular or substantially perpendicular to a center axis in a posture in which a plate surface is oriented in the axial direction, and a connection terminal portion connected to an end portion of the main line portion; and

with a first virtual line passing through the center axis of the stator when viewed in the axial direction as a symmetry axis;

the main line portion of the first U-phase bus bar and the main line portion of the second U-phase bus bar have a shape line-symmetric to each other;

the main line portion of the first V-phase bus bar and the main line portion of the second V-phase bus bar have a shape line-symmetric to each other; and

the main line portion of the first W-phase bus bar and the main line portion of the second W-phase bus bar have a shape line-symmetric to each other.

2. The bus bar assembly according to claim 1 , wherein

the first U-phase bus bar, the second U-phase bus bar, the first V-phase bus bar, the second V-phase bus bar, the first W-phase bus bar, and the second W-phase bus bar do not overlap each other when viewed from the axial direction, and are located at a position overlapping at least another one of the bus bars when viewed from a radial direction.

3. The bus bar assembly according to claim 2 , wherein

the main line portion of the first U-phase bus bar and the main line portion of the second U-phase bus bar are located at positions line-symmetric to each other with respect to the first virtual line;

the main line portion of the first V-phase bus bar and the main line portion of the second V-phase bus bar are located at positions line-symmetric to each other with respect to the first virtual line; and

the main line portion of the first W-phase bus bar and the main line portion of the second W-phase bus bar are located at positions line-symmetric to each other with respect to the first virtual line.

4. The bus bar assembly according to claim 1 , wherein

the bus bars include a first neutral point bus bar and a second neutral point bus bar defining a neutral point bus bar group;

each of the first neutral point bus bar and the second neutral point bus bar includes a main line portion extending in a plane perpendicular or substantially perpendicular to a center axis in a posture in which a plate surface is oriented in the axial direction, and a connection terminal portion extending from an end portion of the main line portion; and

a main line portion of the first neutral point bus bar and a main line portion of the second neutral point bus bar have a shape line-symmetric to each other with respect to the first virtual line.

5. The bus bar assembly according to claim 4 , wherein

the first neutral point bus bar, the second neutral point bus bar, the first U-phase bus bar, the second U-phase bus bar, the first V-phase bus bar, the second V-phase bus bar, the first W-phase bus bar, and the second W-phase bus bar do not overlap each other when viewed from the axial direction, and are located at positions overlapping at least another one of the bus bars when viewed from the radial direction.

6. The bus bar assembly according to claim 5 , wherein

the main line portion of the first neutral point bus bar and the main line portion of the second neutral point bus bar are located at positions line-symmetric to each other with respect to the first virtual line.

7. The bus bar assembly according to claim 1 , wherein

the bus bars have a widened portion protruding in a direction perpendicular or substantially perpendicular to the axial direction from a side surface of the bus bar when viewed from the axial direction in a portion where the plate surface opposes the axial direction.

8. The bus bar assembly according to claim 7 , wherein

the widened portion includes a through hole penetrating the bus bar in a plate thickness direction.

9. The bus bar assembly according to claim 7 , wherein

the widened portion is located at a corner where the main line portion is bent when viewed in the axial direction.

10. The bus bar assembly according to claim 7 , wherein

the widened portion is located at an end portion of the bus bar in a circumferential direction.

11. The bus bar assembly according to claim 1 , wherein

the first U-phase bus bar, the second U-phase bus bar, the first V-phase bus bar, the second V-phase bus bar, the first W-phase bus bar, and the second W-phase bus bar respectively include external power source wiring portions extending in a direction along the first virtual line in a portion of each main line portion;

the connection terminal portion of an external power source extends from a distal end of the external power source wiring portions; and

the external power source wiring portions are arranged in a direction perpendicular or substantially perpendicular to the first virtual line when viewed in the axial direction.

12. The bus bar assembly according to claim 11 ,

wherein the bus bars include a widened portion protruding in a direction perpendicular or substantially perpendicular to the axial direction from a side surface of the bus bar when viewed from the axial direction in a portion of a portion where the plate surface opposes the axial direction;

at least two of the external power source wiring portions among the external power source wiring portions include the widened portions protruding from side surfaces opposing each other; and

the two widened portions overlap each other when viewed from a direction in which the external power source wiring portion extends.

13. A stator comprising the bus bar assembly according to claim 1 .

14. A motor comprising the stator according to claim 13 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2022
From: KAMIZATO, RYO
To: NIDEC CORPORATION
Reel/Frame 058884/0484 →
Priority Claims (1)
JP 2021-025473 · Feb 19, 2021 · national
Continuity (1)
Related Publication 20220271597A1 · Aug 25, 2022