Biological sample analyzer with cold consumable detection
In one embodiment, a biological sample analyzer has a housing having at least one outer wall that defines a cavity therein. A receptacle, which can support a consumable holder containing a biological sample, is disposed within the internal cavity. At least one heater applies heat to the receptacle when the consumable holder is supported by the receptacle. At least one heater sensor detect temperatures of the receptacle over time. A controller detects whether the consumable holder is below an ambient temperature based on a decrease in temperature of the receptacle when the consumable holder is inserted into the receptacle. The controller also increases an amount of thermal energy transferred from the at least one heater to the consumable holder when the controller detects that the consumable holder is below the ambient temperature so as to heat the consumable holder to a target temperature.
1. A biological sample analyzer, comprising:
a housing having at least one outer wall that defines an internal cavity therein;
a receptacle disposed within the internal cavity, wherein the receptacle is configured to support a consumable holder containing a biological sample;
at least one heater configured to apply heat to the receptacle;
at least one heater sensor configured to detect temperatures of the receptacle over time; and
a controller configured to:
1) detect whether the consumable holder is below an ambient temperature based on a decrease in temperature of the receptacle when the consumable holder is inserted into the receptacle;
2) control the at least one heater to apply a first amount of thermal energy to the consumable holder when the controller detects that the consumable holder is not below the ambient temperature so as to heat the consumable holder to a target temperature; and
3) control the at least one heater to apply a second amount of thermal energy, greater than the first amount of thermal energy, to the consumable holder when the controller detects that the consumable holder is below the ambient temperature so as to heat the consumable holder to the target temperature.
2. The biological sample analyzer of claim 1 , wherein the controller is configured to detect temperature errors over time, wherein each detected temperature error is determined based on a desired temperature and a detected temperature received from the at least one heater sensor.
3. The biological sample analyzer of claim 1 , wherein the controller is configured to compare at least one initial detected temperature error to a threshold value to determine whether the consumable holder is below the ambient temperature.
4. The biological sample analyzer of claim 3 , wherein the at least one initial detected temperature error is determined based on a detected temperature that is detected by the at least one heater sensor within ten seconds after the consumable holder is inserted into the receptacle.
5. The biological sample analyzer of claim 3 , wherein the threshold value is based on an expected temperature error at the ambient temperature.
6. The biological sample analyzer of claim 3 , wherein the controller is configured to direct the heater to apply an elevated temperature to the consumable holder that is greater than the target temperature, and reduce an amount of heat applied to the consumable holder before the consumable holder exceeds a target temperature that is less than the elevated temperature.
7. The biological sample analyzer of claim 6 , wherein the controller is configured to extend a period of time that the heater applies the elevated temperature when the controller determines that the consumable holder is below an ambient temperature.
8. The biological sample analyzer of claim 7 , wherein the controller is configured to determine an estimate of the extended period of time based on a ratio of 1) the at least one initial detected temperature error and 2) an expected temperature error at the ambient temperature.
9. The biological sample analyzer of claim 8 , wherein the controller is configured to determine an actual extended period of time that the heater applies the elevated temperature based on a ratio of 1) a summation of detected temperature errors over time and 2) a summation of expected temperature errors over time.
10. The biological sample analyzer of claim 3 , wherein the controller is configured to increase power provided to the at least one heater when the controller determines that the consumable holder is below the ambient temperature.