IP Library Patent Application 17600105
Patent Application
App. No. 17/600,105

NEODYMIUM-IRON-BORON MAGNET MATERIAL, RAW MATERIAL COMPOSITION, PREPARATION METHOD THEREFOR AND USE THEREOF

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Patent No.
US None
App. No.
17/600,105
Abstract

Disclosed are a neodymium-iron-boron magnet material, a raw material composition and a preparation method therefor and a use thereof. The raw material composition of the neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.5-32% of R′, wherein R′ is a rare earth element and includes Pr and Nd; and Pr≥17.15%; Cu≥0.35%; 0.9-1.2% of B; 64-69.2% of Fe. The percentages refer to the mass percentages relative to the total mass of the raw material composition of the neodymium-iron-boron magnet material. Without the addition of a heavy rare earth element, the neodymium-iron-boron magnet material can still have a high remanence and coercive force.

Claims (45)

1 . A raw material composition of neodymium-iron-boron magnet material, wherein, the raw material composition of neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.5-32% of R′, R′ is a rare earth element and includes Pr and Nd; wherein, Pr≥17.15%;

Cu≥0.35%;

0.9-1.2% of B;

64-69.2% of Fe, the percentage refers to the mass percentage relative to the total mass of the raw material composition of neodymium-iron-boron magnet material.

2 - 10 . (canceled)

11 . The raw material composition according to claim 1 , wherein, the content of Pr is 17.15-26%;

or, the content of Pr is 18.15%, 19.15%, 20.15%, 20.85%, 21.15%, 22.15%, 23.15%, 24.15%, 25.15% or 26%.

12 . The raw material composition according to claim 1 , wherein, R′ further comprises RH, RH is heavy rare earth element, the kind of RH comprises one or more of Dy, Tb and Ho; the mass ratio of RH and R′ is preferably less than 0.253, the content of RH is 1-2.5%.

13 . The raw material composition according to claim 1 , wherein, the content of Cu is 0.35-1.3%.

14 . The raw material composition according to claim 1 , wherein, the raw material composition of neodymium-iron-boron magnet material further comprises Al; the content of Al is 3% or less;

or, the raw material composition of neodymium-iron-boron magnet material further comprises Ga; the content of Ga is 1% or less;

or, the raw material composition of neodymium-iron-boron magnet material further comprises Zr; the content of Zr is 0.3% or less;

or, the raw material composition of neodymium-iron-boron magnet material further comprises Co; the content of Co is 0.2-1.5%;

or, the raw material composition of neodymium-iron-boron magnet material further comprises one or more of Zn, Ag, In, Sn, V, Cr, Mo, Ta, Hf and W.

15 . The raw material composition according to claim 1 , wherein, the raw material composition comprises the following components by mass percentage: 29.5-32% of R′, R′ is a rare earth element and comprises Pr and Nd; wherein, Pr≥17.15%; Cu≥0.35%; Al≤0.5%; 0.25-0.3% of Zr; 0.9-1.2% of B; 64-69.2% of Fe.

16 . The raw material composition according to claim 1 , wherein, the raw material composition comprises the following components by mass percentage: 29.5-32% of R′, R′ is a rare earth element and comprises Pr and Nd; wherein, Pr≥17.15%; Cu≥0.35%; Al≤0.5%; Ga≤0.42%; 0.25-0.3% of Zr; 0.9-1.2% of B; 64-69.2% of Fe.

17 . A preparation method for neodymium-iron-boron magnet material, wherein, the neodymium-iron-boron magnet material is prepared by using the raw material composition according to claim 1 .

18 . A preparation method for neodymium-iron-boron magnet material, wherein, the preparation method comprises the following steps: the molten liquid of the raw material composition according to claim 1 is subjected to melting and casting, hydrogen decrepitation, forming, sintering and ageing treatment.

19 . A neodymium-iron-boron magnet material, wherein, the neodymium-iron-boron magnet material is prepared by the preparation method according to claim 17 .

20 . An application of the neodymium-iron-boron magnet material according to claim 19 as an electronic component in a motor.

21 . A neodymium-iron-boron magnet material, wherein, the neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.4-32.6% of R′, R′ comprises Pr and Nd; wherein, Pr≥17.14%;

Cu≥0.34%;

0.9-1.2% of B;

64-69.2% of Fe;

the percentage refers to the mass percentage relative to the total mass of the neodymium-iron-boron magnet material.

22 . The neodymium-iron-boron magnet material according to claim 21 , wherein, the content of Pr is 18.15-26.1%;

or, the ratio of the mass of Nd to the total mass of R′ is less than 0.5.

23 . The neodymium-iron-boron magnet material according to claim 21 , wherein, R′ further comprises RH, RH is a heavy rare earth element, the kind of RH comprises one or more of Dy, Tb and Ho; the mass ratio of RH and R′ is preferably less than 0.253; wherein, the content of RH is 1-2.5%.

24 . The neodymium-iron-boron magnet material according to claim 21 , wherein, the content of Cu is 0.34-1.3%.

25 . The neodymium-iron-boron magnet material according to claim 21 , wherein, the neodymium-iron-boron magnet material further comprises Al; the content of Al is 0.5% or less;

or, the neodymium-iron-boron magnet material further comprises Zr; the content of Zr is 0.05-0.31 wt. % by weight;

or, the neodymium-iron-boron magnet material further comprises Ga; the content of Ga is 0.51% or less;

or, the neodymium-iron-boron magnet material further comprises Co; the content of Co is 0.2-1.5%;

or, the neodymium-iron-boron magnet material further comprises 0; the content of O is 0.13% or less;

or, the neodymium-iron-boron magnet material may further comprise one or more of Zn, Ag, In, Sn, V, Cr, Mo, Ta, Hf and W.

26 . An application of the neodymium-iron-boron magnet material according to claim 21 as an electronic component in a motor.

27 . A neodymium-iron-boron magnet material, wherein, in the intergranular triangle region of the neodymium-iron-boron magnet material, the ratio of the total mass of Pr and Cu to the total mass of each element in the intergranular triangle region is Q 1 ;

at the grain boundary of the neodymium-iron-boron magnet material, the ratio of the total mass of Pr and Cu to the total mass of each element at the grain boundary is Q 2 ;

wherein, Q 1 <Q 2 , and Q 2 ≥0.1.

28 . The neodymium-iron-boron magnet material according to claim 27 , wherein, the neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.4-32.6% of R′, R′ comprises Pr and Nd; wherein, Pr≥17.14%;

Cu≥0.34%;

0.9-1.2% of B;

64-69.2% of Fe;

the percentage refers to the mass percentage relative to the total mass of the neodymium-iron-boron magnet material.

29 . An application of the neodymium-iron-boron magnet material according to claim 27 as an electronic component in a motor.

Assignments (3)
CHANGE OF NAME Recorded Jan 4, 2024
From: FUJIAN CHANGTING GOLDEN DRAGON RARE-EARTH CO., LTD
To: FUJIAN GOLDEN DRAGON RARE-EARTH CO., LTD.
Reel/Frame 066188/0731 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2022
From: XIAMEN TUNGSTEN CO., LTD.
To: FUJIAN CHANGTING GOLDEN DRAGON RARE-EARTH CO., LTD
Reel/Frame 060533/0452 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2021
From: FU, GANG; HUANG, JIAYING; HUANG, JIXIANG; QUAN, QICHEN
To: XIAMEN TUNGSTEN CO., LTD.; FUJIAN CHANGTING GOLDEN DRAGON RARE-EARTH CO., LTD
Reel/Frame 058026/0406 →