IP Library › Granted Patent US 12,440,279
Granted Patent B2
US 12,440,279 · App. 17/604,359 · Granted Oct 14, 2025

Attachment apparatus to secure a medical alignment device to align a tool

Inventor: John Kyle Dorman (Erie, CO)
Assignee: Circinus Medical Technology, LLC
A61B34/20A61B17/1703A61B2017/00424A61B2017/00477A61B2017/564A61B2090/365
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,440,279
App. No.
17/604,359
Filed
Oct 15, 2021
Granted
Oct 14, 2025
Kind
B2
Art Unit
3775
USPC
606/96
Abstract

An attachment apparatus is disclosed to secure a medical alignment device to align a tool. The attachment apparatus may include a base wall providing a base alignment surface for abutting or positioned adjacent a first portion or first surface of the medical alignment device. The medical alignment device operable to provide an alignment of a tool, such as a three-dimensional alignment angle of the tool, and to provide a notification when the medical alignment device aligned with the tool as desired. The attachment apparatus may include a first side wall providing a side alignment surface for abutting or adjacent a second portion or surface of the medical alignment device; and an alignment support configured to align with a portion of the tool. A method is disclosed for aligning a tool or object using an attachment apparatus.

Claims (64)

1. A system for aligning a medical tool to a desired orientation relative to a patient, the system comprising:

a medical alignment device that includes:

an orientation sensor;

a processor configured to:

simulate a positioning of the medical tool using at least one image of a bone of the patient to determine a desired alignment angle of the medical tool relative to the bone;

determine an orientation of the medical alignment device using the orientation sensor;

and

output a notification when the orientation of the medical alignment device is such that the medical alignment device is positioned at or about the desired alignment angle of the medical tool relative to the bone, wherein the notification includes one or more of a sound, a vibration, or a graphical indicator;

and

an attachment apparatus to attach the medical alignment device to the medical tool, wherein the attachment apparatus includes:

a monolithic upper portion configured to securably receive the medical alignment device, the monolithic upper portion defined by a first side wall comprising a first finger profile, a second side wall comprising a second finger profile, a base wall, and a main support surface,

the base wall including a base alignment surface configured to be adjacent a first portion of the medical alignment device;

the first side wall including a side alignment surface configured to be adjacent a second portion of the medical alignment device, the first side wall extending perpendicularly to the base wall;

the second side wall including a side alignment surface configured to be adjacent a third portion of the medical alignment device, the second side wall extending parallel with the first side wall and perpendicularly to the base wall; and

the first and second finger profiles each comprising at least two concave surfaces shaped to receive at least two fingers of a user when held, wherein when the medical alignment device is securably received in the monolithic upper portion, a clamping force is produced between the first and second side walls which compresses the medical alignment device and slightly bends the attachment apparatus;

and

an alignment support with an opening aligned parallel or perpendicular relative to the base wall, and wherein the opening of the alignment support is configured to align with a portion of the medical tool, and wherein the medical alignment device provides the notification when the medical alignment device aligned with the medical tool is provided at the desired alignment angle.

2. The system for aligning a medical tool to a desired orientation of claim 1 , wherein the medical alignment device is operable to provide the desired alignment angle at a three-dimensional alignment angle relative to an insertion location.

3. The system for aligning a medical tool to a desired orientation of claim 1 , wherein the second side wall and the first side wall include one or more engagement protrusions to increase friction forces against the medical alignment device.

4. The system for aligning a medical tool to a desired orientation of claim 1 , wherein the base wall and the first side wall form a matching profile to at least a first surface and a second surface of the medical alignment device.

5. The system for aligning a medical tool to a desired orientation of claim 1 , wherein the medical tool is one or more of a drill, a device to create a pilot hole in a bone, a gear shifter for creating a pilot hole in a bone, a driving mechanism, a screw, a pedicle screw, and an alignment guide.

6. The system for aligning a medical tool to a desired orientation of claim 1 , wherein the alignment support of the attachment apparatus aligns with the portion of the medical tool at different cylindrical locations of the medical tool along a longitudinal axis of the medical tool.

7. A system for aligning a medical tool to a desired orientation relative to a patient, the system comprising:

a medical alignment device that includes:

an orientation sensor;

a processor configured to:

simulate a positioning of the medical tool using at least one image of a bone of the patient to determine a desired alignment angle of the medical tool relative to the bone;

determine an orientation of the medical alignment device using the orientation sensor;

and

output a notification when the orientation of the medical alignment device is such that the medical alignment device is positioned at or about the desired alignment angle of the medical tool relative to the bone,

wherein the notification includes one or more of a sound, a vibration, or a graphical indicator;

and

an attachment apparatus to attach the medical alignment device to the medical tool, wherein the attachment apparatus includes:

a monolithic upper portion configured to securably receive the medical alignment device, the monolithic upper portion defined by a first side wall comprising a first finger profile, a second side wall comprising a second finger profile, a base wall, and a main support surface,

the main support surface having a first end and a second end;

the base wall including a base alignment surface configured to be adjacent a first portion of the medical alignment device, the base wall extending perpendicularly from the main support surface along the first end;

the first side wall including a side alignment surface configured to be adjacent a second portion of the medical alignment device, the first side wall extending perpendicularly from the main support surface and between the first end and the second end of the main support surface;

the second side wall including a side alignment surface configured to be adjacent a third portion of the medical alignment device; the second side wall extending perpendicularly from the main support surface and between the first end and the second end of the main support surface; and

the first and second finger profiles each comprising at least two concave surfaces shaped to receive at least two fingers of a user when held,

wherein when the medical alignment device is securably received in the monolithic upper portion, a clamping force is produced between the first and second side walls which compresses the medical alignment device and slightly bends the attachment apparatus; and

an alignment support attached to the base wall, the alignment support including an opening aligned parallel or perpendicular relative to the base wall, and wherein the opening of the alignment support is configured to align with a portion of the medical tool, and wherein the medical alignment device provides the notification when the medical alignment device aligned with the medical tool is provided at the desired alignment angle.

8. The system for aligning a medical tool to a desired orientation of claim 7 , wherein the alignment support has a fixed orientation with respect to the base wall.

9. The system for aligning a medical tool to a desired orientation of claim 7 ,

wherein the base alignment surface and each side alignment surface form a continuous surface.

10. The system for aligning a medical tool to a desired orientation of claim 7 , wherein the medical alignment device includes a front side with a screen and a rear side opposite the front side, and wherein the main support surface is configured to abut the rear side.

11. A system for aligning a medical tool to a desired orientation relative to a patient, the system comprising:

a medical alignment device that includes:

an orientation sensor;

a processor configured to:

simulate a positioning of the medical tool using at least one image of a bone of the patient to determine a desired alignment angle of the medical tool relative to the bone;

determine an orientation of the medical alignment device using the orientation sensor; and

output a notification when the orientation of the medical alignment device is such that the medical alignment device is positioned at or about the desired alignment angle of the medical tool relative to the bone, wherein the notification includes one or more of a sound, a vibration, or a graphical indicator;

and

an attachment apparatus to attach the medical alignment device to the medical tool, wherein the attachment apparatus includes:

a monolithic upper portion configured to securably receive the medical alignment device, the monolithic upper portion defined by a first side wall comprising a first finger profile, a second side wall comprising a second finger profile, a base wall, and a main support surface,

the base wall including a base alignment surface configured to be adjacent a first portion of the medical alignment device;

the first side wall including a side alignment surface configured to be adjacent a second portion of the medical alignment device, the first side wall extending continuously with the base wall and extending perpendicularly to the base wall;

the second side wall including a side alignment surface configured to be adjacent a third portion of the medical alignment device; the second side wall extending continuously with the base wall and extending perpendicularly to the base wall; and

the first and second finger profiles each comprising notches for receiving fingers of a user when held;

wherein when the medical alignment device is securably received in the monolithic upper portion, a clamping force is produced between the first and second side walls which compresses the medical alignment device and slightly bends the attachment apparatus;

and

an alignment support attached to the base wall, the alignment support including an opening aligned parallel or perpendicular relative to the base wall, and wherein the opening of the alignment support is configured to align with a portion of the medical tool, and wherein the medical alignment device provides the notification when the medical alignment device aligned with the medical tool is provided at the desired alignment angle.

12. The system for aligning a medical tool to a desired orientation of claim 11 , wherein the base wall and the first side wall meet at a corner of the attachment apparatus.

13. The system for aligning a medical tool to a desired orientation of claim 12 , wherein the base alignment surface and the side alignment surface form a continuous surface configured to wrap around a corner of the medical alignment device.

Continuity (2)
Provisional Application 62834386 · Apr 15, 2019
Related Publication 20220192756A1 · Jun 23, 2022
References Cited (181)
US D323504S · Langton · 1992 [cited by examiner]
US 5143076A · Hardy et al. · 1992 [cited by applicant]
US 5603318A · Heilbrun et al. · 1997 [cited by applicant]
US 5824085A · Sahay et al. · 1998 [cited by applicant]
US 5880976A · DiGioia, III et al. · 1999 [cited by applicant]
US 5928137A · Green · 1999 [cited by examiner]
US 6129670A · Burdette et al. · 2000 [cited by applicant]
US 6139544A · Mikus et al. · 2000 [cited by applicant]
US 6246474B1 · Cerni et al. · 2001 [cited by applicant]
US 6511236B1 · Webjorn et al. · 2003 [cited by applicant]
US 6638281B2 · Gorek · 2003 [cited by applicant]
US RE40176E · Peshkin et al. · 2008 [cited by applicant]
US 7611522B2 · Gorek · 2009 [cited by applicant]
US 8086077B2 · Eichhorn · 2011 [cited by applicant]
US 8442621B2 · Gorek et al. · 2013 [cited by applicant]
US 9038971B1 · Guthrie · 2015 [cited by examiner]
US 9119572B2 · Gorek et al. · 2015 [cited by applicant]
US D772859S · Alesi · 2016 [cited by examiner]
US 9585700B2 · Wehrle et al. · 2017 [cited by applicant]
US 9975497B2 · Kim · 2018 [cited by examiner]
US 10064687B2 · Haimerl et al. · 2018 [cited by applicant]
US 10123840B2 · Dorman · 2018 [cited by applicant]
US 10342619B2 · Bracke et al. · 2019 [cited by applicant]
US 10561466B2 · Hedblom et al. · 2020 [cited by applicant]
US 10602114B2 · Casas · 2020 [cited by applicant]
US 10864023B2 · Pak et al. · 2020 [cited by applicant]
US 11000335B2 · Dorman · 2021 [cited by applicant]
US 11191592B2 · Gorek et al. · 2021 [cited by applicant]
US 11484381B2 · Pak et al. · 2022 [cited by applicant]
US 11826111B2 · Mahfouz · 2023 [cited by applicant]
US 11832886B2 · Dorman · 2023 [cited by applicant]
US 20020035323A1 · Saha et al. · 2002 [cited by applicant]
US 20020077540A1 · Kienzle, III · 2002 [cited by applicant]
US 20020120252A1 · Brock et al. · 2002 [cited by applicant]
US 20020140694A1 · Sauer et al. · 2002 [cited by applicant]
US 20030181919A1 · Gorek · 2003 [cited by applicant]
US 20030199882A1 · Gorek · 2003 [cited by applicant]
US 20030205649A1 · Saluccio · 2003 [cited by examiner]
US 20030236548A1 · Hovanes et al. · 2003 [cited by applicant]
US 20040068187A1 · Krause et al. · 2004 [cited by applicant]
US 20050113846A1 · Carson · 2005 [cited by applicant]
US 20050192575A1 · Pacheco · 2005 [cited by applicant]
US 20050236545A1 · Seil · 2005 [cited by examiner]
US 20060004322A1 · Uesugi et al. · 2006 [cited by applicant]
US 20070262223A1 · Wang · 2007 [cited by examiner]
US 20070276397A1 · Tacheco · 2007 [cited by applicant]
US 20080057889A1 · Jan · 2008 [cited by examiner]
US 20080086160A1 · Mastri et al. · 2008 [cited by applicant]
US 20080200927A1 · Hartmann et al. · 2008 [cited by applicant]
US 20090090757A1 · Kim · 2009 [cited by examiner]
US 20090157083A1 · Park et al. · 2009 [cited by applicant]
US 20090163901A1 · Fisher et al. · 2009 [cited by applicant]
US 20090270868A1 · Park et al. · 2009 [cited by applicant]
US 20090292201A1 · Kruecker · 2009 [cited by applicant]
US 20090292279A1 · Bliweis et al. · 2009 [cited by applicant]
US 20090311655A1 · Karkanias et al. · 2009 [cited by applicant]
US 20100072334A1 · Le Gette · 2010 [cited by examiner]
US 20100100081A1 · Tuma et al. · 2010 [cited by applicant]
US 20100153081A1 · Bellettre et al. · 2010 [cited by applicant]
US 20100198402A1 · Greer et al. · 2010 [cited by applicant]
US 20100210939A1 · Hartmann et al. · 2010 [cited by applicant]
US 20100274256A1 · Ritchey et al. · 2010 [cited by applicant]
US 20110098721A1 · Tran et al. · 2011 [cited by applicant]
US 20110214279A1 · Park et al. · 2011 [cited by applicant]
US 20110268248A1 · Simon et al. · 2011 [cited by applicant]
US 20120116203A1 · Vancraen et al. · 2012 [cited by applicant]
US 20120150243A9 · Crawford et al. · 2012 [cited by applicant]
US 20120232834A1 · Roche et al. · 2012 [cited by applicant]
US 20120319859A1 · Taub et al. · 2012 [cited by applicant]
US 20130085344A1 · Merkl et al. · 2013 [cited by applicant]
US 20130095855A1 · Bort · 2013 [cited by applicant]
US 20130114866A1 · Kasodekar et al. · 2013 [cited by applicant]
US 20130204247A1 · Triplett · 2013 [cited by examiner]
US 20130245461A1 · Maier-Hein et al. · 2013 [cited by applicant]
US 20130253599A1 · Gorek et al. · 2013 [cited by applicant]
US 20140148808A1 · Inkpen · 2014 [cited by examiner]
US 20140159405A1 · Potter · 2014 [cited by examiner]
US 20150010220A1 · Teichman et al. · 2015 [cited by applicant]
US 20160022374A1 · Haider · 2016 [cited by examiner]
US 20160106202A1 · Ford · 2016 [cited by applicant]
US 20160235481A1 · Dorman · 2016 [cited by examiner]
US 20160250040A1 · Hermle et al. · 2016 [cited by applicant]
US 20160324580A1 · Esterberg · 2016 [cited by applicant]
US 20160373647A1 · Morate et al. · 2016 [cited by applicant]
US 20170007328A1 · Cattin et al. · 2017 [cited by applicant]
US 20170027651A1 · Esterberg · 2017 [cited by applicant]
US 20170035517A1 · Geri et al. · 2017 [cited by applicant]
US 20170071673A1 · Ferro et al. · 2017 [cited by applicant]
US 20170135706A1 · Frey et al. · 2017 [cited by applicant]
US 20170172696A1 · Saget et al. · 2017 [cited by applicant]
US 20170202633A1 · Liu · 2017 [cited by applicant]
US 20170221244A1 · Hiraga et al. · 2017 [cited by applicant]
US 20170245947A1 · Bozung · 2017 [cited by examiner]
US 20170304011A1 · Markey et al. · 2017 [cited by applicant]
US 20170333134A1 · Wollowick et al. · 2017 [cited by applicant]
US 20180000380A1 · Stein et al. · 2018 [cited by applicant]
US 20180008358A1 · Kostrzewski et al. · 2018 [cited by applicant]
US 20180092699A1 · Finley et al. · 2018 [cited by applicant]
US 20180140362A1 · Cal et al. · 2018 [cited by applicant]
US 20180295976A1 · Tremaine · 2018 [cited by examiner]
US 20180303559A1 · Shepherd et al. · 2018 [cited by applicant]
US 20180310956A1 · Polster · 2018 [cited by applicant]
US 20190029757A1 · Roh et al. · 2019 [cited by applicant]
US 20190046278A1 · Steinle et al. · 2019 [cited by applicant]
US 20190060000A1 · Dorman · 2019 [cited by examiner]
US 20190090959A1 · Haider · 2019 [cited by examiner]
US 20190223962A1 · Roldan et al. · 2019 [cited by applicant]
US 20190254754A1 · Johnson et al. · 2019 [cited by applicant]
US 20190336179A1 · Pak et al. · 2019 [cited by applicant]
US 20190357809A1 · Borja · 2019 [cited by applicant]
US 20190388173A1 · Pak et al. · 2019 [cited by applicant]
US 20200051274A1 · Siemionow et al. · 2020 [cited by applicant]
US 20200111213A1 · Chacon et al. · 2020 [cited by applicant]
US 20200197191A1 · Akhlaghpour et al. · 2020 [cited by applicant]
US 20200229869A1 · Dorman · 2020 [cited by applicant]
US 20200305985A1 · Tolkowsky · 2020 [cited by applicant]
US 20210038340A1 · Itkowitz et al. · 2021 [cited by applicant]
US 20210100536A1 · Spindle · 2021 [cited by applicant]
US 20210186617A1 · Gorek et al. · 2021 [cited by applicant]
US 20210228279A1 · Dorman · 2021 [cited by applicant]
US 20220201199A1 · Dorman · 2022 [cited by applicant]
US 20220237817A1 · Dorman · 2022 [cited by applicant]
US 20220241018A1 · Dorman · 2022 [cited by applicant]
US 20220351410A1 · Siemionow et al. · 2022 [cited by applicant]
US 20230036038A1 · Finley et al. · 2023 [cited by applicant]
US 20230054394A1 · Luo et al. · 2023 [cited by applicant]
US 20230131831A1 · Dorman · 2023 [cited by applicant]
US 20230172631A1 · Richter · 2023 [cited by examiner]
US 20230346481A1 · Dorman · 2023 [cited by applicant]
CN 101198958A · 2008 [cited by applicant]
CN 101528122A · 2009 [cited by applicant]
CN 101721231A · 2010 [cited by applicant]
CN 101984931A · 2011 [cited by applicant]
CN 103519895A · 2014 [cited by applicant]
EP 2901957A1 · 2015 [cited by applicant]
KR 101478522B1 · 2015 [cited by applicant]
KR 101901521B1 · 2018 [cited by applicant]
WO WO2013020026 · 2013 [cited by applicant]
WO WO2014025305A1 · 2014 [cited by applicant]
WO WO2014063181A1 · 2014 [cited by applicant]
WO WO2015168781 · 2015 [cited by applicant]
WO WO2016007936 · 2016 [cited by applicant]
WO WO2016131016A2 · 2016 [cited by applicant]
WO WO2017167799A1 · 2017 [cited by applicant]
WO WO2018200767A1 · 2018 [cited by applicant]
WO WO2019036524A1 · 2019 [cited by applicant]
WO WO2020105049A1 · 2020 [cited by applicant]
WO WO2020214645A1 · 2020 [cited by applicant]
WO WO2020214744A1 · 2020 [cited by applicant]
WO WO2020216934A1 · 2020 [cited by applicant]
WO WO2022109185A1 · 2022 [cited by applicant]
Crescendo CR-30 phone holder. Amazon datasheet [online]. Crescendo, first available on Nov. 18, 2017. [Retrieved on Jun. 13, 2024]. Retrieved from the Internet. <URL: https://a.co/d/fyEOcbM>. [cited by examiner]
U.S. Appl. No. 16/639,107, filed Feb. 13, 2020, System and Method Using Augmented Reality With Shape Alignment for Medical Device Placement in Bone. [cited by applicant]
U.S. Appl. No. 17/233,301, filed Apr. 16, 2021, System and Method for Medical Device Placement in Bone. [cited by applicant]
U.S. Appl. No. 17/604,362, filed Oct. 15, 2021, Orientation Calibration System for Image Capture. [cited by applicant]
U.S. Appl. No. 17/530,311, filed Nov. 18, 2021, Systems and Methods for Artificial Intelligence Based Image Analysis for Placement of Surgical Appliance. [cited by applicant]
U.S. Appl. No. 17/591,478, filed Feb. 2, 2022, Systems and Methods for Simulating Three-Dimensional Orientations of Surgical Hardware Devices About an Insertion Point of an Anatomy. [cited by applicant]
U.S. Appl. No. 17/970,378, filed Oct. 20, 2022. Attachment Apparatus to Secure a Medical Alignment Device to Align a Tool. [cited by applicant]
International Pat. Appl. No. PCT PCT/US2021/059965, International Search Report and Written Opinion dated Feb. 3, 2022, 7 pgs. [cited by applicant]
International Pat. Appl. No. PCT/US2020/028375, International Search Report and Written Opinion dated Jul. 21, 2020, 10 pgs. [cited by applicant]
International Search Report and Written Opinion in corresponding international application No. PCT/US2016/017897, mailed Aug. 24, 2016, 13 pages. [cited by applicant]
International Search Report and Written Opinion in PCT/US18/46786, dated Dec. 13, 2018, 10 pgs. [cited by applicant]
International Search Report and Written Opinion issued in PCT/US2022/014988 Dtd Apr. 6, 2022, 17 pages. [cited by applicant]
Merloz et al., “Pedicle Screw Placement Using Image Guided Techniques.” Clinical Orthopaedics and Related Research, No. 354, pp. 39-48, 1998, entire document [online] URL=https://journals.lww.com/clinorthop/Fulltext/199… [cited by applicant]
Supplementary Partial European Search Report corresponding to EP 18846995.1 dated Jun. 11, 2021, 4 pages. [cited by applicant]
U.S. Appl. No. 18/513,155, filed Nov. 17, 2023, Circinus Medical Technology LLC. [cited by applicant]
U.S. Appl. No. 18/553,025, filed Sep. 28, 2023, Circinus Medical Technology LLC. [cited by applicant]
U.S. Appl. No. 18/554,969, filed Oct. 11, 2023, Circinus Medical Technology LLC. [cited by applicant]
International Patent Appl. No. PCT/US2022/022204, International Search Report and Written Opinion dated Jun. 10, 2022, 18 pgs. [cited by applicant]
International Search Report and Written Opinion on PCT/US2022/047306 Dated Mar. 28, 2023. [cited by applicant]
Julian Horsey, “Ozaki iCoat Finger Case Makes Draw Something Even More Fun”, Apr. 20, 2012, pp. 1-11, XP093028330, Retrieved from the Internet: URL:https://www.geeky-gadgets.com/ozaki-icoat-finger-case-makes-draw-someti… [cited by applicant]
International Search Report and Written Opinion for International Patent Application PCT/US2022/024683 dated Jun. 21, 2022. [cited by applicant]
Harrison, Peter, Simpler Line Follower Sensors, Micromouse Online, Apr. 15, 2011, https://web.archive.org/web/20120422001123 /https://micromouseonline.com/2011/04/15/simpler-line-follower-sensors/. (Year: 2011), 3 pgs. [cited by applicant]
NumPy—Data Types, tutorialspoint, https://web.archive.org/web/20181126133733/https://www.tutorialspoint.com/numpy/numpy_data_type.htm. 2018 (Year: 2018), 8 pgs. [cited by applicant]
International Search Report and Written Opinion corresponding to PCT/US2020/028220, filed Apr. 15, 2020, 22 pages. [cited by applicant]
U.S. Appl. No. 17/233,301, filed Apr. 16, 2021, System and Method for Medical Device Placement. [cited by applicant]
U.S. Appl. No. 18/350,672, filed Jul. 11, 2023, System and Method for Medical Device Placement. [cited by applicant]
A. Elmi-Terander et al., “Surgical Navigation Technology Based on Augmented Reality and Integrated 3D Intraoperative Imaging: A Spine Cadaveric Feasibility and Accuracy Study”, Spine 41.21 (2016): E1303-E1311. [cited by applicant]
M. Herold, “Using Deep Convolutional Networks to Regress a C-arm's Position from a single X-ray Image”, Diss. 2020. [cited by applicant]
G. Wells et al., “Vision-based robot positioning using neural networks”, Image and Vision Computing, 14 (1996) 715-732. [cited by applicant]
International Search Report and Written Opinion in PCT/US2024/041823 dated Jan. 13, 2025. [cited by applicant]
Cited By (1)
US 12,636,048